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Summary of Contents for VC VCSBC6438
- Page 1 ® ® Vision Components The Smart Camera People VCSBC64XX Operating Manual Hardware Specifications and special Software Functions of VCSBC64XX Smart Cameras Revision 1.2 April 2011 Document name: VCSBC64XX_HW.pdf © Vision Components GmbH Ettlingen, Germany...
- Page 2 Trademarks. All trademarks are the property of their respective owners. References under “Support + Download” on www.vision-components.com: „Tech News“ – for up to date information on VC Software and Documentation. „Knowledge Base / FAQ“ - searchable Database with latest software developments, frequently asked questions and demo programs.
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Page 3: Table Of Contents
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras Table of Contents 1 General Information 2 Basic Structure 3 Technical Specifications Technical specifications VCSBC6438 Technical specifications VCSBC6458 Technical specifications VCSBC6465 Technical specifications VCSBC6466 Technical specifications VCSBC6467 Technical specifications VCSBC6468 Technical specifications VCSBC6472... - Page 4 VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras Appendix C: Overall Dimensions VCSBC64XX Appendix D: Drawing Circuit Board VCSBC64XX Appendix E: Drawing C-mount Camera Head VCSBC64XX Appendix E: Drawing C-mount Camera Head VCSBC64XX Appendix F: Drawing heatsink VCSBC64XX © 1996-2011 Vision Components GmbH Ettlingen, Germany...
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Page 5: General Information
256 MB DDR-RAM, 32 MB Flash EPROM for program and data storage and can be equipped with multiple head options. Like with all VC Smart Cameras with Texas Instruments DSP, the operation system VCRT allows multitasking. This means for instance that user interface commands can execute in parallel without stopping the inspection process. -
Page 6: Basic Structure
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 2 Basic Structure The image is formed by a high-resolution progressive scan CCD sensor. One channel of video input is digitized. The image is stored in SDRAM memory using one of the 64 DMA channels (EDMA). Unlike most other Vision Component Smart Cameras, the VCSBC64XX does not have a direct video output. -
Page 7: Technical Specifications
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 3 Technical Specifications 3.1 Technical specifications VCSBC6438 Component / Feature Specification Sensor: 1/3 “ SONY ICX424AL - also available with color sensor (Bayer Filter) eff. no. of pixels: 640(H) x 480(V) Pixel size: 7.4 µm (H) x 7.4 µm (V) -
Page 8: Technical Specifications Vcsbc6458
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 3.2 Technical specifications VCSBC6458 Component / Feature Specification Sensor: 1/3”Kodak KAI-0340 eff. no. of pixels: 640(H) x 480(V) Pixel size: 7.4 µm (H) x 7.4 µm (V) Chip size: 5.87mm (H) x 4.71mm (V) Integration: full-frame progressive scan Picture taking:... -
Page 9: Technical Specifications Vcsbc6465
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 3.3 Technical specifications VCSBC6465 Component / Feature Specification Sensor: 1/2" SONY ICX415AL - also available with color sensor (Bayer Filter) eff. no. of pixels: 768(H) x 582(V) Pixel size: 8.3(H) x 8.3(V) µm Chip size: 7.48(H) x 6.15(V) mm Integration:... -
Page 10: Technical Specifications Vcsbc6466
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 3.4 Technical specifications VCSBC6466 Component / Feature Specification Sensor: 1/3" SONY ICX204AL - also available with color sensor (Bayer Filter) eff. no. of pixels: 1024(H) x 768(V) Pixel size: 4.65(H) x 4.65(V) µm Chip size: 5.8(H) x 4.92(V) mm Integration:... -
Page 11: Technical Specifications Vcsbc6467
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 3.5 Technical specifications VCSBC6467 Component / Feature Specification Sensor: 2/3" SONY ICX285AL EXview HAD CCD eff. no. of pixels: 1280(H) x 1024 (V) 6,45(H) x 6.45(V) µm Pixel size: 10,2(H) x 8,3(V) mm Chip size: Integration: full-frame progressive scan... -
Page 12: Technical Specifications Vcsbc6468
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 3.6 Technical specifications VCSBC6468 Component / Feature Specification Sensor: 1/2" SONY ICX205A eff. no. of pixels: 1280(H) x 1024 (V) Pixel size: 4.65(H) x 4.65(V) µm Chip size: 7.6mm (H) x 6.2 (V) Integration: full-frame progressive scan Picture taking:... -
Page 13: Technical Specifications Vcsbc6472
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 3.7 Technical specifications VCSBC6472 Component / Feature Specification Sensor: 1/1.8” (8,923mm) SONY ICX274AL eff. no. of pixels: 1550(H) x 1200 (V) Pixel size: 4.4µm (H) x 4.4µm (V) Chip size: 8.5mm (H) x 6.8mm (V) Integration: full-frame progressive scan Picture taking:... -
Page 14: Camera Interfaces
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 4 Camera Interfaces The VCSBC64XX camera board incorporates the following connector interfaces: ST3: Emulator (JTAG) Connector ST4: Ethernet Connector ST5: VCSBC64XX/VCSBC40XX/ VCSBC50 Power and PLC IO Connector ST6: Trigger & Encoder Connector ST7: Extension Connector (I2C, RS232, IO Ports) The pin assignments, electrical specifications as well as available accessories are shown for each interface connector in the following sections. -
Page 15: St4: Ethernet Connector
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 4.1 ST4: Ethernet connector The connector ST4 is a standard Ethernet connector for an RJ45 cable. Please use at least Category 5 cables! 4.2 ST5: Power Supply and IO Interface The ST5 connector includes the camera power supply and the digital IOs. 4.2.1 Pin Assignments ST5 camera socket Pin Number... - Page 16 VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras A protective diode ensures that the poles of the supply voltage from the power supply of the PLC can not be swapped. The outputs are floating when low - pull down resistor required. Input Signals IO interface Nominal voltage: 12 –...
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Page 17: Electrical Specifications Of The Vcsbc64Xx Power Supply St5 Interface
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 4.2.3 Electrical specifications of the VCSBC64XX Power Supply ST5 interface Nominal Voltage: 12V – 24V Maximum Power Consumption with one head 8.5 W Minimum operational voltage (including ripple): Minimum Operating voltage and corresponding current: 700mA Maximum Operating voltage and corresponding... -
Page 18: Matching Connector And Cable For St5 Camera Socket
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 4.2.4 Matching connector and cable for ST5 camera socket ST5 Standard VCSBC64XX socket: Molex: 8783212-20 with center polarization slot (see above) The wall socket with polarization slot has been used for this camera in order to avoid camera damage caused by shifted or reversed plug connections. -
Page 19: St6: Trigger And Encoder Interface
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 4.3 ST6: Trigger and Encoder Interface 4.3.1 Pin Assignments ST6 camera socket Pin Number Signal 5V out Trig_in_A Trig_out_A Trig_in_B Trig_out_B Enc_A Enc_B Pin locations: ∇ Please refer to Appendix D: Drawing Circuit Board VCSBC64XX for the pin 1 orientation on the camera board socket. - Page 20 VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras Electrical Specification of trigger and encoder inputs: input voltage: Signal LOW -0.3V – 0.8V Input voltage: Signal HIGH 2.2V – 5V input current: limiting resistor: none reverse voltage protection: none Image trigger on rising or falling input signal works as before – see section 6.5.3 for details. The trigger inputs and outputs are very sensitive and not galvanically separated.
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Page 21: Matching Connector And Cable For St6 Camera Socket
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras Electrical Specification of trigger outputs: output voltage signal LOW: 0.45 V with 20mA output current output voltage signal HIGH: 4.5 V with 20mA output current Maximum output current: max. 20 mA pull-up resistor: none, LVTTL push-pull output Caution: Place the connectors at the correct position –... -
Page 22: St7: Extension Connector
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 4.4 ST7: Extension Connector Note that the CMOS IOs are very sensitive. Only use driving electronics suitable for CMOS IOs! 4.4.1 Pin Assignments ST7 camera socket Pin Number Signal I2C_Data I2C_Clock 3,3 V IO_0 IO_1 IO_2... -
Page 23: Electrical Specifications St7 Camera Socket
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras IO_0 – IO_7 Digital CMOS IO ports 5V and 3,3V 5V and 3.3V board main voltage, Imax = 50mA I2C_Clock and I2C_Data I2C serial Bus Interface for additional peripherals (Refer to the Texas Instruments documentation for further details) RS232_RX, TX, RTS, CTS... -
Page 24: Recommended External Line Driver / Receiver Circuit For Use Of The Rs232 Interface
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras Color code second Cable VC000173 (right socket side): Pin Number Signal Color 25 MHz Out Blue IO_4 Purple Black IO_5 Grey / Red IO_6 Green IO_7 Blue / Red Yellow RS232_RX Grey RS232_TX White RS232_RTS Pink... -
Page 25: Accessories
The VCSBC64XX can be used with 12mm threaded micro lenses or C-mount lens holder. Due to the different options these lens holders have to be ordered separately to the camera, as well as the mounting service. If ordered together, VC ships the camera fully assembled. The C-mount flange distance can then be accurately adjusted. -
Page 26: Product Description
IR cut filter (camera is shipped with this filter mounted) refer to Appendix B EK000625 All cable lengths are 0.5m unless stated otherwise. www.vision-components.com Please also refer to the VC website for an up to date list of accessories. © 1996-2011 Vision Components GmbH Ettlingen, Germany... -
Page 27: Programming Vcsbc64Xx Cameras
VCRT 5.29.2 (C6000) Refer to the “Tech News” section, under “Support and Download” on the VC website for an overview of the latest compatible set up. The VCRT PC lib Operation System PC library, the VCLIB Image Processing Library as well as the VCRT Camera Operation System can be downloaded from Support section of the Vision Components Website. -
Page 28: Ethernet Communication
IP addresses to a certain mac address. Determine the mac address of the camera using the shell command “type #ID” to prior to using DHCP IP address allocation! The “Getting Started VC Smart Cameras” and section 6.4.1 include advice on re-setting a camera with unknown or invalid IP Address. -
Page 29: Resetting The Camera With Help Of The Vcnet Recovery Tool
Resetting the Camera with help of the VCnet Recovery Tool A new tool – the “Vcnet Recovery Tool” is provided for resetting the IP address of the TI-based VC Smart Cameras from VC4XXX. Vcnet Recovery is supported from camera OS VCRT 5.21. -
Page 30: Special Vcrt Functions For Programming Vcsbc64Xx Cameras
6.5.2 Compiling and linking with the VCSBC64XX It is advised to build your C-code as relocatable code (standard setting in the VC template Code Composer project files from VCRT 5.29). In this case VCRT manages the program memory allocation by itself (see Programming Tutorial for more details). -
Page 31: Io Ports Functions
VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras 6.5.4 IO Ports Functions The SCB64XX camera features 8 IO ports on the Extension Connector ST7. These ports can be programmed with the following functions. io_port_init intialize io ports to all input synopsis io_port_init (void) description... - Page 32 VCSBC64XX_HW.pdf – Hardware Documentation VCSBC64XX Smart Cameras io_port_int_disable disable IOPORT interrupt synopsis io_port_int_disable (void) description The function io_port_int_disable()disables the IOPORT interrupt. This is the default state, due to floating IOs which would constantly trigger interrupts. © 1996-2011 Vision Components GmbH Ettlingen, Germany...
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Page 33: Appendix A: New Vcrt Functions Vcsbc64Xx
VCSBC64XX_HW.pdf VCSBC64XX Smart Cameras Operating Manual Appendix A: New VCRT Functions VCSBC64XX New VCRT functions (see section 6 and vcrt.h): int io_port_init(void); /* initialize io ports to all input int io_port_in(void); /* returns result - lowest 8 bits - 0=LOW 1=HIGH */ int io_port_dir(int direction);... -
Page 34: Appendix B: Spectral Transmission Of Ir Filter
VCSBC40XX.pdf – Hardware Documentation VCSBC40XX Smart Cameras Appendix B: Spectral Transmission of IR Filter This IR cut filter is incorporated in every VCSBC64XX camera with C- mount lens holder. The IR filter can be removed if required. In this case, special care must be taken not to damage the CCD sensor. - Page 35 VCSBC64XX.pdf – Hardware Documentation VCSBC64XX Smart Cameras Appendix C: Overall Dimensions VCSBC64XX 40.4 ≈ 17,5 ≈ 15 63.2 ≈ 81.3 Note: the sensor head protrudes the circuit board slightly when mounted as shown! Tolerances: All vertical dimensions: +/- 0.5mm. All horizontal dimensions: +/- 0.1mm. ©...
- Page 36 VCSBC64XX.pdf – Hardware Documentation VCSBC64XX Smart Cameras Appendix D: Drawing Circuit Board VCSBC64XX The red dot marks the Pin 1 position of each connector. ∅ 2.5mm for M2 Tolerances: All circuit board dimensions: +/- 0.1mm © 1996-2011 Vision Components GmbH Ettlingen, Germany...
- Page 37 VCSBC64XX.pdf – Hardware Documentation VCSBC64XX Smart Cameras Appendix E: Drawing C-mount Camera Head VCSBC64XX Tolerances: All dimensions: +/- 0.1mm © 1996-2011 Vision Components GmbH Ettlingen, Germany...
- Page 38 VCSBC64XX.pdf – Hardware Documentation VCSBC64XX Smart Cameras Appendix F: Drawing heatsink VCSBC64XX © 1996-2011 Vision Components GmbH Ettlingen, Germany...
- Page 39 VC Optimum VC Line Visicube VC Board Cameras VC Customized Accessories VC Smart Camera Software VC Software Development Kit Ti: VCRT Operating System VCLIB Image Processing Library VC Special Libraries: Color Lib Extension Lib VCOCR Text Recognition Library VC Smart Reader...
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