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Bryant 330JAV Service And Maintenance Procedures Manual
Bryant 330JAV Service And Maintenance Procedures Manual

Bryant 330JAV Service And Maintenance Procedures Manual

Series b plus 80 2-stage gas-fired induced-combustion furnaces

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NOTE: Read the entire instruction manual before performing any
service or maintenance.
This symbol → indicates a change since the last issue.
These procedures are for size 60,000 through 120,000 Btuh units.
Index
SAFETY CONSIDERATIONS..................................................1-2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE ...........................................................................2
CARE AND MAINTENANCE..................................................2-7
Air Filter Arrangement..........................................................2-3
Blower Motor and Wheel......................................................3-4
Cleaning Heat Exchanger......................................................4-5
Electrical Controls and Wiring .............................................5-7
Troubleshooting ...................................................................7-10
Unit Wiring Diagram................................................................8
Service Label ............................................................................9
Troubleshooting Guide ...........................................................10
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, tags, and
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code NFPA No. 54-
1996/ANSI Z223.1-1996. In Canada, refer to the current edition of
the National Standard of Canada CAN/CGA-B149.1- and .2-M95
Natural Gas and Propane Gas Installation Codes and Amendment
No. 1. Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
service and
maintenance procedures
PLUS 80 2-STAGE GAS-FIRED
INDUCED-COMBUSTION FURNACES
Page
.
—1—
Cancels: SP04-31
Fig. 1—Model 330JAV Horizontal
®
ama
A PP R O VED
R
Fig. 3—Model 330JAV Upflow
330JAV
331JAV
Series B
SP04-49
10-97
A95137
Fig. 2—Model 331JAV
Downflow
A94086
CERTIFICATION OF
MANUFACTURING SITE
A94085

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Summary of Contents for Bryant 330JAV

  • Page 1 Page SAFETY CONSIDERATIONS..........1-2 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE ................2 CARE AND MAINTENANCE..........2-7 Air Filter Arrangement............2-3 Blower Motor and Wheel............3-4 Fig. 1—Model 330JAV Horizontal Cleaning Heat Exchanger............4-5 A95137 Electrical Controls and Wiring ..........5-7 Troubleshooting ..............7-10 Unit Wiring Diagram..............8 Service Label ................9 ®...
  • Page 2: Electrostatic Discharge (Esd) Precautions Procedure

    WARNING: The ability to properly perform mainte- WARNING: Never store anything on, near, or in contact nance on this equipment requires certain expertise, me- with furnace, such as: chanical skills, tools, and equipment. If you do not 1. Spray or aerosol cans, rags, brooms, dust mops, possess these, do not attempt to perform any maintenance vacuum cleaners, or other cleaning tools.
  • Page 3 FILTER RETAINER ACCESS DOOR WASHABLE FILTER A95386 Fig. 5—Model 330JAV Upflow A88486 Fig. 4—Downflow Filter Arrangement c. Slide filter out. WARNING: Never operate unit without a filter(s) or d. Clean filters by spraying tap water through filter from with filter access door removed. A failure to follow this opposite direction of airflow.
  • Page 4 CAUTION: Be sure motor is properly positioned in blower housing. The motor wires must exit the motor VENT PIPE below horizontal centerline of motor after blower assem- ENCLOSURE AUXILIARY bly has been reinstalled in the furnace. This applies to LIMIT upflow and downflow installations.
  • Page 5 (1.) Attach variable-speed, reversible drill to end of (8.) Repeat foregoing procedures until each cell in spring cable (end opposite brush). furnace has been cleaned. (2.) Remove cell outlet plates. IMPORTANT: Replace (9.) Using vacuum cleaner, remove residue from each screws in center panel before cleaning.
  • Page 6 FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING 1-STAGE THERMOSTAT TERMINALS FIVE FIELD-SUPPLIED WIRE FUSED DISCONNECT TWO-WIRE 208/230- OR HEATING- 460-V ONLY THREE PHASE 208/230-V W/W1 SINGLE PHASE Y/Y2 115-V FUSED JUNCTION DISCONNECT SWITCH CONTROL CONDENSING (WHEN REQUIRED)
  • Page 7 recording each code until code 11 is displayed indicating no The guide will help to identify the problem or failed component. additional faults. After last code is displayed or after 2 minutes in After replacing any component, verify correct operation sequence. the code recall mode, the control will return to normal standby More information is available in a separate Troubleshooting Guide mode.
  • Page 8 —8—...
  • Page 9 WARNING Service should be performed only by qualified persons. SERVICE If status code recall is needed, do not remove power or blower door. LED CODE STATUS CONTINUOUS OFF Check for 115V at L1 and L2, and 24V at SEC1 and SEC2. CONTINUOUS ON Control has 24V power.
  • Page 10: Troubleshooting Guide

    TROUBLESHOOTING NOTES: WARNING Refer to information label on blower compartment door GUIDE for procedure for use of LED status codes and problem solving suggestions. LED indicator is viewed through window in blower ELECTRICAL SHOCK HAZARD compartment door. If 115-vac power is de-energized or interrupted during a ONLY QUALIFIED AND TRAINED call for heat, the indoor blower will run for 90 sec before SERVICE PERSONNEL SHOULD...
  • Page 11 —11—...
  • Page 12: Service Training

    Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training A94328 © 1997 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —12— Printed in U.S.A. sp0449 Catalog No. 5333-004...

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