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Rungu Electric Juggernaut User Manual

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V2.2
RUNGU Electric Juggernaut User Manual – 2017 model year
®
rungu
electric juggernaut
owners manual
1
Congratulations on purchasing the Electric Juggernaut
! Before you ride and make new tracks, please
read the following instructions carefully. The team at Standard Bearer Machines, LLC has partnered with
Hi-Power Cycles, LLC to provide you with an off-road electric trike with more than 2,000 Watts of power.
There are references throughout this document to Hi-Power Cycles. In case of trouble, contact Rungu
Support, first.
WARNING: The Electric Juggernaut is designated for OFF-ROAD use only
(Mandated by federal law due to the 750W/20 MPH limit in the US. Please check with your government
to ensure you follow all local laws and ordinances). Standard Bearer Machines and Hi-Power Cycles are
not liable for those who choose not to follow their local laws.
Standard Bearer Machines and Hi-Power Cycles will not be held responsible for people who choose to
disregard the law!
IMPORTANT- Standard Bearer Machines and Hi-Power Cycles will not be liable for any damage or injury
that may occur due to operation of our kits or bicycles. By using the Electric Juggernaut, you are
agreeing to Standard Bearer Machines Terms and Conditions and the warnings and conditions of the
Generic Bike Manual which are included with other files in the USB key accompanying the Electric
Juggernaut.
1
As the owner, you agree and are bound by all sales and transfer conditions as defined in "SBM Rungu Sales Terms
and Conditions US 2017a" or "SBM Rungu Sales Terms and Conditions US 2017 – Demo Model." Copies of these
documents are available on the USB drive that ships with the product or upon request by e-mailing
sales@riderungu.com.
Copyright 2017 Standard Bearer Machines, LLC
1

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Summary of Contents for Rungu Electric Juggernaut

  • Page 1 Juggernaut. As the owner, you agree and are bound by all sales and transfer conditions as defined in “SBM Rungu Sales Terms and Conditions US 2017a” or “SBM Rungu Sales Terms and Conditions US 2017 – Demo Model.” Copies of these documents are available on the USB drive that ships with the product or upon request by e-mailing sales@riderungu.com.

  • Page 2: Table Of Contents

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Contents Parts identification ............................3 Unpacking and Assembly Instructions ......................5 Tools required ............................5 Unpacking and Assembly Instructions ...................... 6 Additional assembly instructions ......................14 Cautions and Safety ............................ 16 General Cautions and Warnings ......................

  • Page 3: Parts Identification

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Parts identification The following images show the names of various components on the Electric Juggernaut Copyright 2017 Standard Bearer Machines, LLC...
  • Page 4 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Copyright 2017 Standard Bearer Machines, LLC...

  • Page 5: Unpacking And Assembly Instructions

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Unpacking and Assembly Instructions Warning: Failure to follow instructions may lead to incomplete or faulty assembly that can result in accidental rider injury or death. Before you ride and make new tracks, please follow the assembly instructions carefully. The team at Standard Bearer Machines recommends that you have the assembly performed by a qualified bike mechanic.

  • Page 6: Unpacking And Assembly Instructions

    3. Lift the frame and attached components from the carton. CAUTION: THE ELECTRIC JUGGERNAUT WEIGHS 90 LBS (41 KG) USE TWO (2) PEOPLE TO REMOVE THE TRIKE FROM THE PACKAGING TO AVOID INJURY Copyright 2017 Standard Bearer Machines, LLC...
  • Page 7 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 4. Disconnect the front wheels from the frame packaging and remove the protective packaging from the forks. 5. Open the accessory box to remove the two quick release skewers from the packaging.
  • Page 8 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 9. Mount the wheel to the left fork as shown in the two pictures below. For the Juggernaut, insert the wheel into the fork at an angle to clear the tire width as pictured.
  • Page 9 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 11. Place the trike aside while performing the next two assembly steps. 12. Unscrew the retention nut from one of the quick-release skewers and insert the skewer into the right wheel from the side opposite to the brake disc, as shown below.
  • Page 10 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 16. On a level surface, stand the trike upright and remove the packaging from the front steering assembly, then remove the handlebars from the frame and packaging. 17. Use the 5mm hex wrench to loosen the handlebar retention screws as shown below 18.
  • Page 11 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 21. Use the pattern shown below to tighten the handlebar clamp screws. Warning: Tightening handlebar clamp bolts beyond 6Nm (53 in lbs.) or failing to align the bolts with the threads in the stem may strip threads in stem leading to insufficient tightening of the handlebar.
  • Page 12 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 24. Install the left pedal first – the left pedal is marked with an “L” as shown below. 25. The left pedal is threaded backwards, so thread the shaft into the crank arm in a counterclockwise motion as depicted below.
  • Page 13 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 26. Use a 6mm Hex wrench to tighten the pedal. 27. Install the right pedal and finger tighten the pedal clockwise – the right pedal is marked with an “R” as shown below.

  • Page 14: Additional Assembly Instructions

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Additional assembly instructions Install the Cycle Analyst on the left stem. Carefully unpack the Cycle Analyst from wrapping and follow the instructions to mount it to the left stem. Tool required – 5mm Hex wrench.
  • Page 15 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 4. Place the mounting ring of the Cycle analyst onto the top of the stem spacer. 5. Replace the stem retainer on top of the mounting ring. Fasten the retainer with retention bolt.

  • Page 16: Cautions And Safety

    Cautions and Safety General Cautions and Warnings The Electric Juggernaut is an electric tricycle that you can ride like a bicycle with the added benefit of more stability on soft ground. Refer to the All Purpose Bicycle Manual available on the Rungu USB drive that ships with the Electric...

  • Page 17: Battery Safety (Brief Overview)

    RUNGU Electric Juggernaut User Manual – 2017 model year Battery Safety (Brief Overview) NOTE: If you ever suspect a battery problem, please contact Rungu Support immediately by email or phone so we can go through the appropriate steps/procedures to make sure everything is okay with the battery system.

  • Page 18: Battery Safety Precautions

    BMS which you will need to contact us directly to take care of. If you notice that your battery system has a puffed, damaged, or leaking cell, contact Rungu Support immediately and we will walk you through the appropriate steps to take in this instance.

  • Page 19: Battery Safety (In Depth)

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Battery Safety (In Depth) Main reasons a battery pack will fail: • Short-circuit • Charging • Forced over-discharge • Excessive heat or incineration • Crush, puncture, or disassembly While Hi Power Cycles have designed their cells and batteries to be tolerant of adverse conditions, these very active chemical systems have limitations.

  • Page 20: Response Procedure

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year In the event of a lithium battery explosion, a room can quickly fill with a dense white smoke that can cause severe irritation to the respiratory tract, eyes, and skin. Precaution must be taken to limit exposure to these fumes.

  • Page 21: How To Use Your New Rungu Trike

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year How to Use Your New Rungu Trike NOTE: All Electric Juggernauts are shipped at USA Street Legal Power Level (750 Watts). It is at the discretion of the end user to program the bike to unlock maximum power.
  • Page 22 V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year 5. Plug the battery charger into an AC wall outlet. Warning: DO NOT LEAVE CHARGER PLUGGED INTO WALL AFTER CHARGING. YOU MUST UNPLUG CHARGER WHEN IT IS NOT IN USE. Failure to do so will void your warranty.

  • Page 23: Before Riding Your Electric Juggernaut

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Before Riding your Electric Juggernaut RECOMMENDATION: TAKE THE BIKE TO YOUR LOCAL BIKE SHOP FOR FINAL TUNING AND ADJUSTMENT. 1. As explained in the unpacking and assembly instruction, Standard Bearer Machines recommends the Juggernaut to be assembled professionally once you receive it Note: We tune every trike prior to shipping.

  • Page 24: Riding The Electric Juggernaut

    7. Once you have taken it for a spin, you should now have what is called “EV grin!” -- pass it on!!! 8. ENJOY your trike! A lot of time and hard work is spent getting your Electric Juggernaut just right.
  • Page 25 11. ALWAYS follow local laws regarding your Electric Juggernaut. If your Juggernaut is over legal power limits, make sure to program your system to federal legal limits when riding on public roads or property.

  • Page 26: Using The Optional Front Suspension

    Under some circumstances such as when the rear wheel drifts sideways in very soft sand, the suspension may make it difficult to stay upright. Under these circumstances, Rungu recommends disabling the front suspension by turning the switch from the Open position to the Lock position.

  • Page 27: Riding Safety

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Riding Safety 1. ALWAYS wear proper safety equipment 2. NEVER operate at speeds that exceed your ability to operate the trike safely 3. ALWAYS know your surrounding and actively scan the terrain for obstacles 4.

  • Page 28: Battery Care

    Hi Power Cycles has designed these batteries and the electrical system to be as maintenance free as possible. In the event you plan to not use the Electric Juggernaut for a period of more than three weeks, it is advised to open the battery case, disconnect the battery from both connectors, and remove the battery and store it with ~60% charge (around 50-52V).

  • Page 29: Trike Storage And Charging

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Heat and discharge rate also will adversely affect the life and performance of the battery. If you want more life from your battery and system, it is best to use a lower Amp setting. The lower the amps that the system drains from the battery, the less stress (and heat) it puts on the battery cells and battery management system.

  • Page 30: Getting The Stated Range Out Of Your System

    Standard Bearer Machines references a 170lb rider, totally flat ground, smooth surface, no wind and cruising in the most efficient range of the system. The Electric Juggernaut uses a 2000w system with 14 ah battery; this calculates to 36.3 miles maximum range (51.8v x 12.5ah = 725.2.

  • Page 31: Using Your E-Bike Computer

    RUNGU Electric Juggernaut User Manual – 2017 model year Using your E-Bike Computer The Electric Juggernaut comes with an E-Bike Computer (CycleAnalyst) programmed at street legal limits to abide by local and federal US laws. The operation of the computer is very simple and you can easily scroll through the different screens by using the left and right buttons.

  • Page 32: Troubleshooting

    V2.2 RUNGU Electric Juggernaut User Manual – 2017 model year Troubleshooting Problem: Why won’t my trike turn on? This is the most common problem we encounter and the solution is typically very simple. Solution: 1. Check that the battery is fully charged. Use a voltmeter and test the output on the charging terminals if you do not have an ebike computer.

  • Page 33: Getting More Information

    Rungu Support a call at +1 949.877.9755 and we can get help get you going. You can also reach Rungu at support@riderungu.com.

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