Related Manuals for Kiturami TURBO CONDENSING - 13
Summary of Contents for Kiturami TURBO CONDENSING - 13
- Page 1 OIL CONDENSING BOILER INSTALLATION AND USER MANUAL TURBO CONDENSING OIL BOILER INSTALLATION & USER MANUAL Types TURBO CONDENSING - 13 TURBO CONDENSING - 17 TURBO CONDENSING - 21 www.krb.co.kr INSTALLATION & USER MANUAL...
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Page 2: Table Of Contents
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL Introduction ..........................4 Features …………………………………………………………………………………………………………… 6 1. Warranty terms and conditions ……...……………………............7 1.1. General precautions ............................. 7 1.2. Precautions for operation ......................... 8 1.3. Cautions for operation ……………….…………………………………………………………….…………………… 9 1.4. Warranty terms and conditions ......................10 2. - Page 3 OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 4.1. Room temperature controller components ……………………………..………..……………………… 34 4.2. Heating function ............................35 4.2.1 Operation modes ……………………………………………………………………………..……………… 35 4.2.2 Indoor mode operation …………………………………………………………..……………..……….. 36 4.3 Reservation ……………………………………………………………………………………………..…………………….. 37 4.3.1 Execute reservation …………………………………………………………………………………………. 37 4.3.2 Setting up timer function (min) …………………………………………………………………… 37 4.4 Outing (leave) function ...........................
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Page 4: Introduction
Dear Customers; Thank you very much for selecting out condensing oil boiler. Designed and manufactured with advanced technology of Kiturami Boiler, top quality stainless steel parts, the product ensures a long life cycle. Specially designed Hi-Fin structure reduced burner load by about one half with higher thermal efficiency. - Page 5 OIL CONDENSING BOILER INSTALLATION AND USER MANUAL Symbols used in this document Failure to comply the instruction marked with this symbol can lead to serious personal injuries or even death, or damage to the product. Please read the message carefully and observe the instruction. This symbol underlines the information important for proper operation of the boiler.
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Page 6: Features
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL Features Energy saving function The room temperature controller is built-in with the digital control functions including At Home, Reservation, Outing and Bathing for the operation modes optimized for the purpose. This function improves energy efficiency. Self diagnosis function Problem or failure of function will be notified by flickering check lamp and the failure code (figure) displayed on the screen. -
Page 7: Warranty Terms And Conditions
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 1. Warranty terms and conditions 1.1. General precautions Installation, electric wiring, commissioning and maintenance works must be carried out by qualified personnel. Boiler installation work must be carried out in compliance with the national or ... -
Page 8: Precautions For Operation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL The boiler must be supplied with electric power with appropriate voltage and capacity. Inappropriate installation or maintenance, not in compliance with the instruction of this manual can lead to personal injuries and/or loss of properties. In such case, this company does not take any responsibilities neither civil nor penal. -
Page 9: Cautions For Operation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 1.3. Precautions for boiler operation Shut down the boiler in case of failure or malfunction. Lightning can damage the boiler. Pull out power cord plug if lightning strikes, for safety. Do not wash the inside of the boiler with water. -
Page 10: Warranty Terms And Conditions
INSTALLATION AND USER MANUAL 1.4. Warranty terms and conditions KITURAMI guarantees the boiler, excluding the components which are subject to normal, for a period of 1 years from the date of purchase, as proved by a supporting document which gives the name of the vendor and the date on which the sale took place. -
Page 11: Product Structure
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 2. Product Structure 2.1. Appearance and components Fig. 2.1 Front view of the boiler Fig. 2.2 Rear view of the boiler A/S cover Oil burner Heat exchanger Control unit Front casing (upper) Low water level Oil pump Heat exchanger Front casing (lower) -
Page 12: Burner Construction
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 2.2. Burner construction Fig. 2.3 Exploded view of burner Burner motor Burner upper casing Burner tube Venturi pipe Burner lower casing Primary fan Secondary fan Flame detector Oil nozzle Fan casing Nozzle adapter Air damper Ignition rod www.krb.co.kr... -
Page 13: Other Components
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 2.3. Other components Fig. 2.4. Flue set components Fig. 2.5. Accessories Flue adapter Power cord Oil hose bushing Extending tube 500 mm Condensate drain hose User's Manual Exhaust flue Cleaning brush Room temperature controller Extending tube 300 mm Condensate hose clip Flue tube band... -
Page 14: Product Installation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3. Product Installation 3.1. Location • It is recommended to install the product in a boiler room to prevent exhaust gas from penetrating into the house. • Secure sufficient space around the product to enable service and maintenance work. -
Page 15: General Cautions For Piping
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.2. General cautions for piping • Connect the pipes with unions or flanges for easy replacement or maintenance, or line modification in the future. • Apply thermal insulation to feed water line, hot water line, heating water line, distributer, and check valve. -
Page 16: Product Dimensions And Pipeline
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.3. Product dimensions and pipeline size Fig. 3.2. Boiler dimensions (Unit: mm) Item Size Item Size 385 ± 5 77 ± 5 933 ± 5 Flue dia. DN 77 650 ± 5 Hot water outlet G 1/2” 661 ±... -
Page 17: Piping
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.4. Piping Fig. 3.3. Piping system ㆍ Please observe the cautions for piping. ㆍ The splitters (distributor, manipulator) must be provided with air vent valves. ㆍ The feed water line must be provided with a filter unit to remove metal and other foreign matter in the water. -
Page 18: Flue Installation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.5. Flue installation 3.5.1. General method for flue installation Fig. 3.4. Flue installation method A Min. 15 cm from the ceiling a Boiler flue tube (supplied) B Min. 40 cm from the wall b Incombustible material C Min. -
Page 19: Installation In The Ceiling
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.5.2 Installation in the ceiling Fig. 3.6. Installation in the ceiling Fig. 3.7. Detailed view in the ceiling a Inspection hole d Insulation 20 mm or more thick b Exhaust pipe e Min 50 mm from the ceiling c Cover (incombustible material) www.krb.co.kr INSTALLATION &... -
Page 20: General Cautions For Flue Installation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.5.3 General instructions for flue installation ㆍ Use the flue tubes supplied with the boiler. (To prevent corrosion by condensate.) ㆍ The horizontal portion of the flue should be sloped upwards by about 5°. ㆍ... -
Page 21: Condensate Drainage
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.6. Condensate drainage 3.6.1 Connecting neutralizer Fig. 3.8. Connecting a condensate drain hose Fig. 3.9. Disposition of a condensate drain hose Neutralizing agent 4 Condensate drain hose Condensate drain hose clip 5 Drainage (PVC or stainless steel) Neutralizer www.krb.co.kr INSTALLATION &... -
Page 22: Replenishing Water To Neutralizer
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.6.2 Replenishing water to neutralizer Fig. 3.10. Replenishing water to neutralizer Pour slowly about one liter of water into the end of flue for easy water replenishing. 3.6.3 General cautions for condensate drainage ㆍ... -
Page 23: Fuel Line
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.7. Fuel line installation 3.7.1 Fuel tank installation Fig. 3.11. Fuel tank installation A Away from the boiler by 2 m or more D Fuel valve (a must item) B Fuel tank Fire wall C Fuel line ㆍ... -
Page 24: Oil Filter And Fuel Line Installation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.7.2 Oil filter and fuel line installation Fig. 3.12. Oil filter installation A Oil filter (supplied with the boiler) B Fasten clockwise using an appropriate tool. Fig. 3.13. Oil hose connection C Oil hose (supplied with the boiler) D Oil hose bushing (Supplied with the boiler) E Fuel pipe F Seal the joints to prevent leak... -
Page 25: Fuel Line Air Venting
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.7.3 Fuel line air venting Fig. 3.14. Fuel line air venting Fuel filter air vent screw Fuel pump air vent bolt Open the fuel line valve to feed fuel. Loosen the screw on fuel filter cap counterclockwise to remove air in the line. Tighten the screw when the fuel oil spills out. -
Page 26: Electric Wiring
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.8. Electric wiring 3.8.1. 3.8.1 General cautions for electric wiring ㆍ Check that the power supply is in accordance with the specification on the name plate (AC230V/50Hz). Incorrect supply voltage can cause fire. ㆍ... -
Page 27: Wiring Diagram
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.8.2 Wiring diagram Fig. 3.15. Wiring diagram www.krb.co.kr INSTALLATION & USER MANUAL... -
Page 28: Connector Cable Structure
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.8.3 Connector cable structure Fig. 3.16 16 Pin connector Terminal No. Classification Color AC 230V COM White AC 230V Sky / Black Burner motor Yellow Ignition transformer Fuel pump Blue Earth Yellow / Green Burner motor COM Yellow Ignition transformer COM... - Page 29 OIL CONDENSING BOILER INSTALLATION AND USER MANUAL Fig. 3.17. 14 Pin connector Terminal No. Classification Color Low water level sensor DC 12V Gray Blue White Black DC 12V Yellow Low water level sensor COM Yellow/Green Bimetal Thermostat Temperature sensor Gray Hot water sensor White Room temperature controller...
- Page 30 OIL CONDENSING BOILER INSTALLATION AND USER MANUAL Fig. 3.18. 8 Pin connector Terminal No. Classification Color Circulation pump Yellow 3Way valve - Heating 3Way valve - Hot water Blue Circulation pump COM Green 3Way valve COM Black www.krb.co.kr INSTALLATION & USER MANUAL...
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Page 31: Room Temperature Controller Installation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.9. Room temperature controller installation Install the controller mounting plate in a place convenient for operation, where the temperature varies by relatively smaller, where there is no obstacle, at 1.2m ~ 1.5m above the floor. -
Page 32: Checklist After Installation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.10. Checklist after installation Is there any leak of water or fuel? Is the boiler installed at the designated location and leveled? Is there any inflammable material near the boiler? Is the flue correctly installed? Was the air in the fuel line removed? Was the air in the hot water line removed? Are the hot and low water lines separated? -
Page 33: Boiler Commissioning
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 3.11. Boiler commissioning Connect power supply. (AC230V / 50Hz) Open the fuel line valve to feed fuel. (Vent the air in the fuel line first.) Turn on power by pressing the power switch of the controlled inside of the boiler. -
Page 34: Product Operation Method
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 4. Product Operation Method 4.1. Room Indoor temperature controller components Fig. 4.1. Room temperature controller NCTR-50 Display Shows current/set-up UP button Used to edit setting values. temperature, water temperature, combustion status, error code, and other conditions of the boiler. -
Page 35: Heating Function
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 4.2 Heating function 4.2.1 Operation modes With the room temperature controller power off, press Heating/Water Temperature buttons simultaneously to display modes. Press imultaneously! Set up the desired operating mode using the UP (▲)/ Down (▼) buttons Room Mode Water Temperature... -
Page 36: Indoor Mode Operation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 4.2.2 Room mode operation Set up the room temperature at desired level using the UP (▲)/ Down (▼) buttons. (Temperature display flashes.) The desired room temperature can be set up between 10 ℃~45 ℃ at 1 ℃ unit. After selecting the desired room temperature, the setting will be entered and effective after about 10 seconds. -
Page 37: Reservation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 4.3 Reservation function 4.3.1 Execute reservation function Select Reservation using the [At-Home, Reservation, Outing] button. "Reservation” will appear in the display. (The operation lamp will be ON according to the preset time, and Reserved run will be activated with priority.) ▶Example: The boiler will run for 20 minutes, stop for 2 hours, and run for 20 minutes, and so on. -
Page 38: Outing (Leave) Function
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 4.4 Outing function 4.4.1 Enable leave function Select Outing using the [At-Home, Reservation, Outing] button. "Outing” will appear in the display. (The Outing function maintains room temperature at minimum level for freeze protection of the boiler system.) Press the power button, the boiler will be shut down. -
Page 39: Bath Operation
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 4.5 Bathing function 4.5.1 Execute bathing function To use a large volume of hot water, select the Bath mode. After 2 hours and 30 minutes after Bath setting, the setting will be reset and the system will return to the previous function. -
Page 40: Product Maintenance
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 5. Product Maintenance 5.1. Boiler cleaning Turn boiler power off and wait until the system is cooled down sufficiently. Close the fuel supply valve to cut off fuel feed. Remove the A/S cover and front casing. First, disconnect all the cables from the burner. - Page 41 OIL CONDENSING BOILER INSTALLATION AND USER MANUAL Clean the fire tubes in the boiler using the brush supplied with the boiler, by reciprocating 4~5 times up and down. The soot and other contaminants in the fire tube fall down on the bottom. Pour wash water into the flue tube to wash the soot away.
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Page 42: Burner Cleaning
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 5.2 Burner cleaning Remove the burner and carry it to a bright place. Wipe off soot, if any, from the burner tube with clean cloth. Remove the flame detector by rotating it in counterclockwise. -
Page 43: Cleaning Neutralizer
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 5.3 Cleaning neutralizer Turn off boiler power supply and remove front casing. Remove all the screw bolts on top of the neutralizer and remove the cap. Remove foreign matter, if any, in the neutralizer. Replace the neutralizing agent at every 3~5 years. -
Page 44: Troubleshooting
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 6. Troubleshooting If any abnormality is identified in the boiler during operation, do not take measures arbitrarily. Follow the procedure below. The product flashes an error code on the room temperature controller display corresponding to the cause of problem. -
Page 45: Product Disposal
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL • The boiler water temperature sensor has failed, including open cable. • Shut down the boiler, and call your nearest dealer or A/S center for help. • APS Limit Switch open • Shut down the boiler, and call your nearest dealer or A/S center for help. •... -
Page 46: Technical Data
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 8 Technical data 8.1. Basic specification TURBO TURBO TURBO Item Unit CONDENSING-13 CONDENSING-17 CONDENSING-21 Condensing kW(kcal/h) 15.1 (13,000) 19.8 (17,000) 24.4 (21,000) Thermal output Normal kW(kcal/h) 14.4 (12,400) 18.6 (16,000) 22.7 (19,500) Hot water output kW(kcal/h) 13.9 (12,000) 18.6 (16,000) -
Page 47: Specification For Combustion
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL Power Consumption Standby power Standby loss 0.111 0.111 0.111 Range of temperature control °C 45~85 Max Temperature range °C Gas volume of the boiler ㎥ 0.00846 0.00846 0.00846 The required draught mbar Gas side resistance and combustion chamber pressure mbar for boilers operating with... -
Page 48: Spare Parts
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 8.3. Major components of the product Item TURBO CONDENSING-13 TURBO CONDENSING-17 TURBO CONDENSING-21 Controller NCTX-300CE Indoor temperature NCTR-50 controller Burner motor KM-061-E (1.5㎌) Oil nozzle Danfoss 0.4×80˚H Danfoss 0.5×80˚H Danfoss 0.6×80˚H K-TAISAN K-TAISAN Fuel pump MP35SLR-S MP35SLR-S... -
Page 49: Water Temperature Sensor Table
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 8.4. Standard resistance of temperature sensors The actual water temperature and the water temperature display on the room temperature controller can be compared by measuring the resistance of the water temperature sensor. www.krb.co.kr INSTALLATION &... -
Page 50: Time Chart
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 8.5 Time chart Burner motor Ignition Trans. Fuel pump Flame detectort Time (s) Fig. 8.1. Time chart for initial operation Burner motor Ignition trans. Fuel pmp Flame detector 시간(초) Fig. 8.2. Time chart in loss of flame during operation www.krb.co.kr INSTALLATION &... - Page 51 OIL CONDENSING BOILER INSTALLATION AND USER MANUAL Time for purging waste gas in the combustion PRE PURGE TIME 6 ±1 s chamber until ignition transformer is activated, for safey Time interval for ignition transdormer to operate PRE IGNITION TIME 7 ±1 s before fuel injection to help ignition Time interval for ignition transformer to operate after ignition to prevent ignition falire caused by...
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Page 52: Burner Fan Motor Performance Curve
OIL CONDENSING BOILER INSTALLATION AND USER MANUAL 8.6 Burner fan motor performance curve Fig. 8.3. Burner motor performance curve www.krb.co.kr INSTALLATION & USER MANUAL... - Page 53 OIL CONDENSING BOILER INSTALLATION AND USER MANUAL www.krb.co.kr ▶ The content of this manual may be subject to correction without prior notice for purposes of improving the appearance and capabilities of the product. ▶ This company shall not assume responsibility for any accident caused by the user’s arbitrary modification of the product.
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