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SERVICE MANUAL
ULTIMATE 300
This manual is for:
30 200-120
Ultimate 300 std. 120V 60 Hz
30 200-240
Ultimate 300 std. 240V 50 Hz
30 201-120
Ultimate 300 DMX 120V 60 Hz
30 201-240
Ultimate 300 DMX 240V 50 Hz
REFER TO QUALIFIED PERSONNEL ONLY !
NOTE:
This service manual describes the most common service & maintenance works. The
service and maintenance must be performed by personnel with great experience & know-
how about haze machines in general, and Swefog Ultimate series in particular.
Never modify or change anything inside the machine. If any part is replaced, always use
Swefog original parts. If not, the manufacturer will not take any responsibility for safety,
performance and CE-conformity.
Electrical works must be performed by personnel with national and international certificate
of workmanship.
For information, call Swefog:
HELPDESK:
Tel: +46 590 122 50/122 00
Fax: +46 590 122 09
e-mail: info@swefog.com
website: www.swefog.com
Swefog technology group AB
P.O. Box 106, Östra Vägen 6
682 23 FILIPSTAD
Sweden
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Table of Contents
Related Manuals for Swefog Ultimate 300 std.
Summary of Contents for Swefog Ultimate 300 std.
- Page 1 Swefog Ultimate series in particular. Never modify or change anything inside the machine. If any part is replaced, always use Swefog original parts. If not, the manufacturer will not take any responsibility for safety, performance and CE-conformity.
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Page 2: Table Of Contents
TABLE OF CONTENTS MACHINE COMPONENTS Compressor Unit Haze Unit SERVICE MANUAL ULTIMATE 300 STD & DMX 5 Connection / Disconnection of internal air tubes COMPRESSOR UNIT: 1. General Cleaning 2. Cleaning of intercooler, intercooler fan & air inlet frame 3. Replacing compressor air inlet filter 4. -
Page 3: Machine Components
Machine Components: Compressor unit (left side) Use the images below to identify the parts inside Ultimate 300. When ordering Mains outlet (to haze spare parts, please note, some parts are sold as “service kits”. Service kits unit) simplifies order of parts, it also reduces the risk that any part needed for service is Intercooler forgotten. -
Page 4: Haze Unit
HAZE UNIT: Haze unit (left): Compressed air inlet (quick lock tube fitting) Fluid fill Fan motor Compressed air filter Tank & fluid level window Haze unit (left) Haze unit (right) Haze outlet Air inlet frame Mains inlet Nozzle unit (assembled): Compressed air inlet (quck lock tube fitting) -
Page 5: Service Manual Ultimate 300 Std & Dmx
NOTE: Never replace a tube with a different type, made with a divergent material or before the service work is wrong size. The tubes used in all Swefog machines are tested and approved to stand the started. temperature variations, dust, oily fluid residues, and the tube size is calibrated. -
Page 6: Cleaning Of Intercooler, Intercooler Fan & Air Inlet Frame
Paper, cleaning liquid. Replace the old cartridge with a new (never re-use an old cartridge for any reason), original Swefog cartridge, type: SM-L. NOTE: Place the filter cartridge in SPARE PARTS REQUIRED: the filter cap first, then screw the filter cap back in place. -
Page 7: Replacing Dmx Unit (If Equipped)
4. Replacing DMX unit (if equipped): See owner´s manual for correct connection and setting of the DMX unit. If the electronics do not work properly, it must be replaced: Unscrew the 2 lower screws that hold the air inlet frame, the fan and intercooler. Unscrew the two upper screws and remove the air inlet frame. -
Page 8: Replacing Inlet & Outlet Air Tubes Connected To The Intercooler
If necessary, clean the intercooler’s air inlet pipe. TOOLS REQUIRED: Use a new, Swefog original spare tube. Place the tube clamp around the tube (do 7 mm nut tightener not tighten it yet). Put the tube around the intercooler’s inlet copper pipe. For a correct position, A small screwdriver approx. -
Page 9: Check Of Condensed Water In The Compressed Air Filter
2. Check of condensed water in the compressed air filter: The compressed air filter is the last filter that the compressed air passes before going through the nozzle. The filter separates moisture from the compressed air. While machine is operating, the water will be removed from the air. The water is stored in the filter cup. -
Page 10: Cleaning Of Nozzle Unit
A screwdriver anti-clockwise. When the motor is released, pull it out from the fan wheel. Replace with a new fan motor of the same type and size. NOTE: Use Swefog original spare parts only. Push the motor spindle through the rubber hole in the fan wheel. -
Page 11: Replacing The Tank Unit
11. Remove all waste glue with a spatula or a scrape. Apply PUR glue between the machine housing´s front edge and the tank. NEED HELP ? CONTACT OUR HELPDESK. Tel: +46 590 122 50 /122 00 Fax: +46 590 122 09 e-mail: info@swefog.com...
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