Engine Removal; Removal Of The 50 Cc Engine - Peugeot Motorcycles JetForce 50 cc 2002 Workshop Manual

ENGINE REMOVAL

Removal of the 50 cc engine

Important: Wash the power unit
- Remove the storage compartment
- Remove the passenger seat
- Remove the battery cover
- Disconnect the battery
- Remove the 2 footboards
- Remove the 2 tunnels
- Remove the lower panel
- Remove the transmission cover strip
- Remove the air filter unit
- Drain off the cooling system at the water pump hoses
- Disconnect:
- the magneto
- the starter motor
- the throttle unit
- the air injector
- the suppressor
- the temperature sensor
- the throttle cable
- the crankcase separate lubricating oil inlet
- Remove the injection manifold without disconnecting the fuel supply pipes (see relevant chapter),
however disconnect the compressor air pipe
- Pull clear the injection manifold and protect it from foreign matter with a clean rag
- Remove the exhaust
- Slacken off the wheel hub nut
- Remove the wheel
- Remove the 2 brake calipers but do not disconnect them
- Remove the disc/hub assembly
- Suspend the rear of the machine
- Remove the linkrod to swingarm fixing pin
- Remove the engine mounting upper pin
- Remove the engine / stand / linkrod assembly
- Remove the linkrod
- Remove the stand
- Remove the engine upper mount bush
ENGINE REMOVAL
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