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SALES DIVISION
NETWORK TECHNICAL INFORMATION
WORKSHOP
MANUAL
SERVICE AND REPAIR

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Summary of Contents for Peugeot Motorcycles Scoot'elec

  • Page 1 SALES DIVISION NETWORK TECHNICAL INFORMATION WORKSHOP MANUAL SERVICE AND REPAIR...
  • Page 2: Table Of Contents

    To remove the transmission system ......................19 To remove the motor..........................20 To remove the speed sensor ........................20 Relay module removal ..........................21 MISCELLANEOUS OPERATIONS....................... 23 Keypad removal............................23 Page: 2 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 3: Characteristics

    Front tyre 100/80x10 VIN number Front tyre pressure 2.5 bar Rear wheel 2.5"x10" Rear tyre 110/80x10 Rear tyre pressure 2.5 bar Motor markings Motor type Page: 3 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 4: Service And Commissioning Instructions

    Check and change: Motor brushes # 10000 km for (Leroy Somer only) heavy duty service Test machine: On road # if necessary Page: 4 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 5: Battery Commissioning And Maintenance Procedure

    Remark: the maintenance procedure is identical to the commissioning procedure Important: It is essential to use distilled water supplied by PEUGEOT MOTOCYCLES under P/N: 973582 The use of distilled water from any other source will destroy the battery and result loss of warranty.
  • Page 6: Charging After Prolonged Immobilisation

    ♦ Exchange ECU ♦ Identity TEP REQUEST AGREEMENT ♦ Exchange battery ♦ SPECIAL FUNCTIONS PEUGEOT MOTOCYCLES Press the two buttons (A) for 3 seconds Page: 6 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 7: Checks Before Handing Over To The Customer

    Check operation of the lights, flashers, road and pedestrian horn, and brake light Check operation of the various instrument panel lamps Check the power reserve Carry out a road test Page: 7 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 8: Special Important Points

    SPECIAL IMPORTANT POINTS SPECIAL IMPORTANT POINTS The scoot'elec is fitted with a coded immobiliser. This system prevents the machine from being started if the user has not entered the secret code number. See instructions page 19. Charging of the 3 Cadmium-Nickel batteries is by means of the on-board charger fitted with a 220V 10/16A power connector with earth.
  • Page 9: Tightening Torques And Special Tools

    Nut and bolt 12mm diameter 5.5 m.daN Special tools: Steering column spanner 754086 Discharge bench 753012 TEP 96 753011 Optional charger 5409 * depending on size of bolt Page: 9 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 10: Body

    Remove the 5 screws (1) Remove the footboard (2) To remove the saddle Step 3 Remove the 2 bolts (1) Remove the saddle (2) Page: 10 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 11: To Remove The Saddle Cover And Lock Step 4

    Disconnect the charging cable (6) from the charger Disconnect the maintenance switch 2 wires (7) Disconnect the water pipe (8) Remove the saddle cover (5) Page: 11 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 12: Electricity

    Disconnect the ECU 4 central wires for access to the fuse (1) Remove the fuse cover Remove the 2 nuts and washers (2) Remove the fuse (1) Page: 12 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 13: To Remove The Ecu Step 7

    Turn the throttle to fully open and check that the sensor lever is in contact with the sensor stop (B) Page: 13 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 14: To Remove The Batteries

    Remove the 2 cells (10) (11) Important: If changing one or two cells, the cell(s) must be discharged separately using the discharge bench (see troubleshooting manual) Page: 14 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 15: Cell Fitting Order

    Important: A battery commissioning procedure must be carried out (see procedure page 5) and the ECU parameters initialised using the TEP96 Page: 15 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 16: Motor

    Disconnect the rear brake control from the brake plate Suspend the machine Remove the shock absorber lower mount Remove the shaft (3) from the power unit Page: 16 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 17: To Remove The Brushes

    Check there is not contact between the wires connected to the brushes and the motor body Any contact will destroy the ECU Page: 17 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 18: Removal Of The Motor Mounting Rod And The Stand

    Remove the stand (4) with its 2 shoulder bushes (5) Note the position of the bushes Remove the stand bracket (6) 2 nuts and bolts (7) Page: 18 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 19: To Remove The Transmission System

    Remove the indexer ring (4) and the 64-tooth pulley The pulley fits both ways round Note how the pulley washers and bush are stacked Bolt tightening torque: 40 ±5 mN Page: 19 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 20: To Remove The Motor

    Remove the speed sensor (3) 2 bolts (2) The 2 self-tapping screws must be removed wit care in order to avoid breakage and coated with grease when refitting Page: 20 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 21: Relay Module Removal

    Remove the 4 remaining bolts (2) Remove the cover (3) Remove the seal Remove the 2 centring posts (4) Page: 21 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 22 MOTOR Remove the 2 shafts (5) from the relay module Page: 22 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 23: Miscellaneous Operations

    Remove the headlight fairing 5 screws (1) Remove the fairing (2) Remove the 2 screws (3) from the keypad (4) Remove the keypad (4) Page: 23 Reproductions or translations, even partial, are forbidden without the written consent of Peugeot Motocycles...
  • Page 24 RECOMMENDS www.peugeot-motocycles.com REF: 11.754720.00 For reasons of continuous improvement, Peugeot Motocycles reserves the right to modify, delete or add any part number quoted DC/PS/ATR printed in EU 07/2001 (photos non-contractual)

This manual is also suitable for:

Scoot'elec e1a

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