Lubrication Guide - Polaris Sportsman S Owner's Manual

Polaris 2004 atv owner's manual
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MAINTENANCE AND LUBRICATION

Lubrication Guide

NOTE: Hours in the frequency column are based on 10 mph average.
If service is due at 20 hours, the equivalent odometer reading would be
200 miles. Perform all services at whichever reading is reached first.
Lubrication Guide Key
More often under severe use, such as wet or dusty conditions
"
Polaris Premium All Season Grease or grease conforming to NLGI
L
No. 2, such as Conoco Superlube M or Mobilegrease Special
Use Polaris Premium U-Joint Lube every 500 miles, before long
F
periods of storage, or after pressure washing or submerging.
Item
Engine OIl
Polaris Premium 4
Synthetic 0W40
Brake Fluid
DOT 3 Only
Transmission
Polaris Premium
Oil (Fig. 1)
Synthetic Gear
case Lube
Front Gear-
Premium Drive
case Oil
Hub Fluid
(Fig. 2)
Rear Gear-
Premium Synthet-
case Oil
ic Gearcase Lube
(Fig. 3)
(or GL5 80-90
weight gear lube)
Front Prop
F
Shaft Yoke
(Fig. 4)
Front Drive
F
Axle (U Joint)
(Fig. 5)
Ball Joint
"
(Fig. 6)
76
Lube
Add to proper level on dip-
stick.
Maintain level between fill
lines. See page 39.
See page 83 (400/500)
or page 85 (600/700).
See page 84 (400/500)
or page 86 (600/700).
See page 87 (600/700).
Grease
Grease fittings (3 pumps
maximum)
Grease
Locate grease fitting and
grease with grease gun.
Locate fitting on back side of
Grease
L
struts and grease with
grease gun.
Method
Frequency
Check level daily.
As required; change
every two years or
200 hours
Check every 6
months/1000 miles.
Change annually or
at 100 hours
Change annually or
at 100 hours
Change annually or
at 100 hours
Every 3 months or
50 hours
Every 3 months or
50 hours
Every 3 months or
50 hours

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