Gearcase Specification Chart - Polaris Magnum 330 2x4 Owner's Manual

Polaris 2005 atv owner's manual
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MAINTENANCE AND LUBRICATION
Oil and Filter Change
5. Place a drain pan beneath the engine crankcase and remove the
drain plug.
6. Allow the oil to drain completely.
7. Install a new sealing washer on the drain plug.
NOTE:
The sealing surfaces on the drain plug and crankcase should
be clean and free of burrs, nicks or scratches.
8. Reinstall the drain plug and torque to 14 ft. lbs. (19 Nm).
9. Place shop towels beneath the oil filter. Using an oil filter wrench,
turn the filter counterclockwise to remove.
10. Using a clean, dry cloth, clean the filter sealing surface on the
crankcase.
11. Lubricate the gasket on the new filter with a film of engine oil.
Check to make sure the gasket is in good condition.
12. Install the new filter and turn by hand until the filter gasket
contacts the sealing surface, then turn and additional 1/2 turn.
13. Remove the dipstick and fill the sump with the recommended oil.
Refer to the specifications section beginning on page 109 for
capacities.
14. Place the gear selector in PARK and lock the parking brake.
15. Start the engine and let it idle for one to two minutes. Stop the
engine and inspect for leaks.
16. Recheck the oil level and add oil as necessary to bring the level to
the upper mark on the dipstick.
17. Dispose of used filter and oil properly.

Gearcase Specification Chart

Gearcase
Transmission
Front Gearcase
Rear Gearcase
76
Lubricant
Premium AGL Synthetic
Gearcase Lubricant
Premium Demand Drive
Hub Fluid
Premium ATV Angle
Drive Fluid
Capacity
Fill Plug
Torque
13.5 oz.
14 ft. lbs.
(400 ml)
(19 Nm)
5 oz.
8-10 ft. lbs.
(148 ml)
(11-13 Nm)
10 oz.
14 ft. lbs.
(300 ml)
(19 Nm)
Drain Plug
Torque
14 ft. lbs.
(19 Nm)
11 ft. lbs.
(15 Nm)
14 ft. lbs.
(19 Nm)

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Magnum 330 4x42005 magnum 330 2x42005 magnum 330 4x4

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