Polaris Products; Spark Plugs; Gearcase Specification Chart - Polaris SPORTSMAN ACE 2014 Owner's Manual

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MAINTENANCE
Gearcases

Gearcase Specification Chart

Use of other fluids may result in improper operation of components. See
page 130 for the part numbers of POLARIS products.
Gearcase
Transmission
(Main Gearcase)
Demand Drive Unit
(Front Gearcase)
Spark Plug
Spark Plug Gap/Torque
Electrode Gap
0.7-0.8 mm
NOTICE: Using non-recommended spark plugs can result in serious engine
damage. Always use POLARIS-recommended spark plugs. Refer to
the specifications section beginning on page 128.
Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 93.
CAUTION! A hot exhaust system and engine can cause burns. Wear
protective gloves when removing a spark plug for inspection.
92
Lubricant
AGL Gearcase
44 oz. (1300 ml)
Lubricant &
Transmission
Fluid
Demand Drive
Fluid
New Plug Torque
7.5 ft. lbs. (10 Nm)
Capacity
Fill Plug
10-14 ft. lbs.
(14-19 Nm)
9 oz.
8-10 ft. lbs.
(265 ml)
(11-13.6 Nm)
Drain Plug/
Torque
Level Check
Plug Torque
10-14 ft. lbs.
(14-19 Nm)
8-10 ft. lbs.
(11-13.6 Nm)
Used Plug Torque
7.5 ft. lbs. (10 Nm)

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