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SERVICE MANUAL
Color CCD Camera
SPECIFICATIONS
Scanning system : PAL standard 625 lines, 50 fields/sec. (VCC-9685VP)
Scanning system :
NTSC standard 525 lines, 60 fields/sec. (VCC-9684VA)
Image sensor : 1/4" interline transfer method CCD
Number of effective pixels : 752 (Horizontal) x 582 (Vertical) (VCC-9685VP)
Number of effective pixels :
Horizontal resolution : 540 TV lines, typical
Minimum illumination (approx.) : 0.5 lx ( F0.95)
Video output : 1.0 V (p-p)/75 ohms, composite, BNC
Video output :
UTP support (VA-10T: option board)
Video S/N ratio : More than 48 dB (AGC off: More than 50 dB)
Vari-focal lens : f = 2.8 - 8 mm (F = 0.95 - 1.7)
Rotation range : (On the ceiling) Pan: ± 100 degrees, Tilt: 0 - 90 degrees
Rotation range :
(On the wall) Pan: ± 90 degrees, Tilt: 0 - 90 degrees
Backlight compensation : OFF, Multi-spot metering (High/Normal), Center zone
metering
White balance : ATW/Manual
Electronic shutter : 1/50, 1/120, 1/1000, 1/2000 sec. (VCC-9685VP)
Electronic shutter :
1/60, 1/100, 1/1000, 1/2000 sec. (VCC-9684VA)
Aperture compensation : Sharp/Normal
Sync system : Internal sync/Line-lock
Operating environment : Temperature -10°C - +50°C (14°F - 122°F)
Operating environment :
Humidity less than 90% RH (no condensation)
Power supply : 24 VAC ± 10% (50 Hz for VCC-9685VP, 60 Hz for VCC-9684VA),
12 - 15 VDC
Power consumption (approx.) : 2.4 W
Weight (approx.) : 500 g (16 oz.)
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the
part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder.
(This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying
out repair work.)
NOTE: 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N.S.P. : Not available as service parts.
Design and specifications are subject to change without notice.
L5CJ2/XE, XE-C1F, US, US-C1F (R)
768 (Horizontal) x 494 (Vertical) (VCC-9684VA)
PRODUCT SAFETY NOTICE
FILE NO.
VCC-9685VP
(Product Code : 117 168 00)
(Product Code : 117 238 00)
(Europe, U.K., Southeast Asia)
VCC-9684VA
(Product Code : 117 168 01)
(Product Code : 117 238 01)
(U.S.A., Canada, Brazil, Taiwan)
CONTENTS
1. DISASSEMBLY ...............................3
2. ADJUSTMENT ................................6
3. PARTS LIST .................................10
REFERENCE No.SM5310726
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Summary of Contents for Sanyo VCC-9684VA
- Page 1 1. DISASSEMBLY .......3 Operating environment : Humidity less than 90% RH (no condensation) 2. ADJUSTMENT ........6 Power supply : 24 VAC ± 10% (50 Hz for VCC-9685VP, 60 Hz for VCC-9684VA), 3. PARTS LIST .........10 12 - 15 VDC CIRCUIT DIAGRAMS &...
- Page 2 WARNING Do not use solder containing lead. Note: This product has been manufactured using lead-free If replacing existing solder containing lead with lead-free solder in order to help preserve the environment. solder in the soldered parts of products that have been manufactured up until now, remove all of the existing solder Because of this, be sure to use lead-free solder when at those parts before applying the lead-free solder.
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Page 3: Disassembly
1. DISASSEMBLY 1-1. REMOVAL OF COVER, CABINET AND BOARD LOCATION 1. Pushing the cabinet top 2. Dec cover 3. Screw 3 x 6 4. Spacer sheet inner Start affixing the sheet from the center of the mark on the cover inner. 5. - Page 4 1-2. REMOVAL OF CA-4 BOARD, CABINET BOTTOM AND HOLDER BASE 1. Screw 3 x 6 2. Stopper wheel 3. Spring wheel 4. Bearing support wheel 5. Arm pan 6. Four screws 2 x 4 7. CA-4 board 8. Screw 3 x 12 9.
- Page 5 1-3. REMOVAL OF CA-3 BOARD, CA-2 BOARD AND CA-1 BOARD 1. Wssy wire (W4003) CN304 2. Two screws 2 x 4 3. CA-3 board 4. Connector CN302-CN203 5. Two screws 2 x 4 6. CA-2 board 7. Connector CN201-CN102 8. Two screws 2 x 6 9.
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Page 6: Adjustment
2. ADJUSTMENT 2-1. ADJUSTMENT CONDITION 2-3-1. Adjustment parts position 1. Use the 5,100K viewer for the subject. 2. Set the trigger signal of oscilloscope to VIDEO OUT, and apply H sync unless specified. TP101 GND VR103 VR102 3. Set each of the S1001 (CA-1) switches to the all OFF VR101 VR104 position. - Page 7 5. Use the “ ” button to be BURST in the adjustment window. 6. Use the computer’s mouse to adjust the BURST in the Version(FRONT) adjustment window so that the video out terminal is 300 ± Version(BACK) 5 mVp-p (VCC-9685VP) or 286 ± 5 mVp-p (VCC-9684VA). SYNC BURST A.IRIS sync 300 mV ±...
- Page 8 45 µsec 45 µsec VCC-9685VP VCC-9685VP Adjustment value 100% R :614mV 107° YL:476mV 160° 100% VCC-9684VA VCC-9684VA Adjustment value R :575mV 107° 100% YL:440mV 160° 100%...
- Page 9 Measuring equipment: Oscilloscope Adjusting method: 1. Connect the camera to a 24 V AC /50 Hz (VCC-9685VP) or (VCC-9684VA) 60Hz power source. 2. Set S1001-7 switch to the “LL” (ON) position. 35 µsec 3. The HOT (signal) side and the COLD (GND) side of the oscilloscope probe connect to the right side and the left side of the 24 VAC terminals respectively.
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Page 10: Parts List
LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION ACCESSORIES & PACKING MATERIALS CABINET & CHASSIS PARTS 9110 613 215 1597 INST MANUAL A5,English,VCC-9684VA ONLY 5001 613 208 7513 CABINET TOP 9110 613 215 1627 INST MANUAL A5,English,French, 5002 613 208 7605... - Page 11 CABINET & CHASSIS PARTS NJ610 NJ601 NJ601 NJ601 5002 NJ601 6009 6007 5001 6001 5003 IC101 6010 6008 8001 NJ645 8000 NJ621 6002 5004 NJ620 6410 NJ500 NJ620 NJ621 NJ645 6002 6002 NJ645 NJ515 NJ621 NJ515 6321 5009 5011 5010 5012 L5CJ2-1...
- Page 12 613 208 7643 EARTH 5007 613 211 9948 HOLDER SAFETY 5016 613 215 1672 LABEL CABLE-L5CJ2 5018 613 184 2717 LABEL,CAUTION(US),VCC-9684VA ONLY 5019 613 215 1689 LABEL SWICH-L5CJ2 6003 613 215 7070 PIPE,H6 6005 645 070 9760 FIXER CLAMP 6006...
- Page 13 NJ621 NJ600 6470 6480 6420 NJ651 NJ652 6490 6003 NJ630 NJ500 6040 6006 5007 6050 5005 NJ650 5006 6005 5019 5016 5018 L5CJ2-2...
- Page 14 ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
- Page 15 303 276 1901 CERAMIC 22P J 50V,VCC-9685VP ONLY IC201 309 478 2203 IC NJM2274R C2201 303 276 2809 CERAMIC 18P J 50V,VCC-9684VA ONLY IC211 310 550 1304 IC SCC0021A C2202 303 338 0309 CERAMIC 0.1U K 10V IC221 309 320 9107...
- Page 16 303 376 9302 CERAMIC 0.047U K 250V R2503 301 224 9009 MT-GLAZE 10K JA 1/16W, C3114 303 452 7901 CERAMIC 2.2U K 100V VCC-9684VA ONLY C3115 303 452 7901 CERAMIC 2.2U K 100V C3117 303 304 9305 ELECT 47U M 50V R2504...
- Page 17 LOCATION PARTS NO. DESCRIPTION R3103 301 105 0606 MT-GLAZE 10K JA 1/16W R3104 301 167 1405 MT-FILM 33K DU 1/16W R3106 301 105 0309 MT-GLAZE 10 JA 1/16W R3107 301 105 6400 MT-GLAZE 68 JA 1/16W R3108 301 105 1405 MT-GLAZE 150 JA 1/16W R3110...
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Page 18: Circuit Diagrams & Printed Wiring Boards
IC101, IC241 & IC262 BLOCK DIAGRAMS CA-1 CIRCUIT IC201, IC262 CIRCUIT WAVEFORMS IC211 BLOCK DIAGRAM IC211 CIRCUIT WAVEFORMS CA-2 CIRCUIT (VCC-9685VP) CA-2 CIRCUIT (VCC-9684VA) CA-3 CIRCUIT CA-4 CIRCUIT PRINTED WIRING BOARDS (P.W.B.) CA-1 BOARD (SIDE A & B) CA-2 BOARD (SIDE A & B) CA-3 BOARD (SIDE A &... - Page 19 NOTES: 1. All resistance values in "OHMS" unless otherwise noted. (K=1,000 ; M=1,000,000) µ 2. All capacitance values in " F" unless otherwise noted. µ p=pico farad ; ,u or U=micro farad µ 3. All inductance values in " H" unless otherwise noted. µ...
- Page 20 OVERALL WIRING, BLOCK DIAGRAMS & CIRCUIT DIAGRAMS OVERALL WIRING CA-1 CA-2 CA-3 CA-4 W3004 CN102 CN201 CN203 CN302 CN304 CN403 12V(CCD) 12V(CCD) PHASE PHASE -5V(CCD) -5V(CCD) DC36V DC36V 3.3V 3.3V GND(DC36V) GND(DC36V) 6V(LENS) 6V(LENS) VIDEO OUT VIDEO OUT LL-PULSE LL-PULSE MONITOR MONITOR VR101...
- Page 21 OVERALL CIRCUIT BLOCK DIAGRAM IC101 BLOCK DIAGRAM (VCC-9684VA: ICX228, VCC-9685VP: ICX229) CA-1 IC262 CCD OUT CCD_OUT IC101 CCDI0~9 H1, H2, RG 12,13,14 H1,H2,RG A/D C 7-13 19-21 H. DRIVER Q2002, Q2003 31-33 34,35 65-74 IRIS Y-LPF V[1:4],SUB SEPARATION PROCESS 6MHz...
- Page 22 CA-1 CIRCUIT CA-1 VOLTAGE: POWER ON R1101 0;1/16Z R1001 12V_CCD C1-16800/L5CJ2-XE 6.8K;1/16(0.5%) 1608 Q1101 2SC3931-D R1104 82K;1/16J R1002 6.8K;1/16(0.5%) CCD_OUT R1004 6.8K;1/16J C1110 CN102 0.1;B 1608 1AV4J10UA301G CN101 TP101 1AV4J10AS022N IPS-1117 MONITOR MONITOROUT WB-RED WB-BLUE MONITOR_OUT -5V(CCD) R1201 -5V_CCD WB-B 0;1/16Z WB-B WB-B...
- Page 23 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 20µs/div 10ms/div IC211 CIRCUIT WAVEFORMS IC101-4 IC262-34 TEST POINT TEST POINT WAVEFORM WAVEFORM (VCC-9684VA) LOCATION LOCATION 5V/div 2V/div IC211-47 IC211-55 20µs/div 10ms/div (VCC-9684VA)
- Page 24 CA-2 CIRCUIT (VCC-9685VP) -5V_CCD 12V_CCD 6V_LENS R2014 C2015 68;1/16(0.5%) 100;6.3 CCD_OUT 1608 R2011 68;1/16(0.5%) CN201 C2010 R2401 33;10-V 0;1/16Z 1608 1AV4J11RX30BG R2403 3.3V 0;1/16Z 1608 ADCK -5V_CCD R2604 1608 L2004 R2601 10;1/16J 10;J 2.2;1/16J CN203 R2402 0;1/16Z 1608 1AV4J11RX20BG 12V_CCD C2613 0.1;B 1608...
- Page 25 CA-2 CIRCUIT (VCC-9685VP) [UPPER-LEFT] -5V_CCD 12V_CCD 6V_LENS R2014 C2015 68;1/16(0.5%) 100;6.3 1608 R2011 68;1/16(0.5%) CN201 C2010 R2401 33;10-V 0;1/16Z 1608 1AV4J11RX30BG R2403 3.3V 0;1/16Z 1608 -5V_CCD 1608 L2004 10;J R2402 0;1/16Z 12V_CCD 1608 C2013 R2003 L2001 22;B 2125 C2006 C2011 Q2004 1K;1/16J 68;J...
- Page 26 CA-2 CIRCUIT (VCC-9685VP) [UPPER-RIGHT] CCD_OUT R2401 0;1/16Z R2403 3.3V 0;1/16Z 1608 ADCK -5V_CCD R2604 1608 R2601 10;1/16J 2.2;1/16J CN203 R2402 0;1/16Z 1608 1AV4J11RX20BG 12V_CCD C2613 0.1;B 1608 12V(CCD) -5V(CCD) 3.3V IC241 D2401 R2605 1SS400 RGVSS CXD3400N IC261 10;1/16J 6V(LENS) QCXD3400N---P C2408 XC6201P332MR IC262...
- Page 27 C2103 HSYNC 0.1;B TEST0 ADCK ADCK CA-2 CIRCUIT (VCC-9685VP) [LOWER-LEFT] FLD0 ACVDD CLPOB C2104 PBLK ACGND 0.1;B IC211 QXXACSCC021AM SCC0021A PCOSC CAMERA ASIC EXTSCI XSG1 XSG1 ADJSCI XSG2 TP211 XSG2 XSUB VSUB CKSCO CKSCI IC221 100 GND TC7SU04FU IC222 QTC7SU04FU--P 1 2 3 4 5 6 7 8 9 TC7S04FU 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...
- Page 28 CA-2 CIRCUIT (VCC-9685VP) [LOWER-RIGHT] IRIS_REF_OUT CCD_LEVEL R2506 33K;1/16J CCD LEV DB5/FLMD1 AGC_CLK AGC CLK AGC_DATA AGC DATA R2507 AGC_CS CN205 AGC CS 22K;1/16J 1AV4J10LK072G IRIS REF OUT IC253 +3.3V 3.3V LE24C042M-E QLE24C042M-EP RS232IN IC252 UPD70F3210HYGK-9EU-A FLMD0 QXXACF210HYKM RS232OUT MICRO COMPUTER EEPROM CLK RESET NC(VCC)
- Page 29 CA-2 CIRCUIT -5V_CCD 12V_CCD 6V_LENS R2014 C2015 68;1/16(0.5%) 100;6.3 CCD_OUT 1608 R2011 68;1/16(0.5%) CN201 C2010 R2401 33;10-V 0;1/16Z 1608 1AV4J11RX30BG R2403 3.3V 0;1/16Z 1608 ADCK -5V_CCD R2604 1608 L2004 R2601 10;1/16J 10;J 2.2;1/16J CN203 R2402 0;1/16Z 1608 1AV4J11RX20BG 12V_CCD C2613 0.1;B 1608 12V(CCD)
- Page 30 CA-2 CIRCUIT [UPPER-LEFT] -5V_CCD 12V_CCD 6V_LENS R2014 C2015 68;1/16(0.5%) 100;6.3 1608 R2011 68;1/16(0.5%) CN201 C2010 R2401 33;10-V 0;1/16Z 1608 1AV4J11RX30BG R2403 3.3V 0;1/16Z 1608 -5V_CCD 1608 L2004 10;J R2402 0;1/16Z 12V_CCD 1608 C2013 R2003 L2001 22;B 2125 C2006 C2011 Q2004 1K;1/16J 68;J 0.01;B...
- Page 31 CA-2 CIRCUIT [UPPER-RIGHT] CCD_OUT R2401 0;1/16Z R2403 3.3V 0;1/16Z 1608 ADCK -5V_CCD R2604 1608 R2601 10;1/16J 2.2;1/16J CN203 R2402 0;1/16Z 1608 1AV4J11RX20BG 12V_CCD C2613 0.1;B 1608 12V(CCD) -5V(CCD) 3.3V IC241 D2401 R2605 1SS400 RGVSS CXD3400N 10;1/16J IC261 6V(LENS) QCXD3400N---P C2408 XC6201P332MR R2606 QXC6201P332MP...
- Page 32 C2103 HSYNC 0.1;B TEST0 ADCK ADCK FLD0 CA-2 CIRCUIT [LOWER-LEFT] ACVDD CLPOB C2104 PBLK ACGND 0.1;B IC211 UPD89076GC-001-7EA-A QXXACSCC021AM PCOSC CAMERA ASIC EXTSCI XSG1 XSG1 ADJSCI XSG2 TP211 XSG2 XSUB VSUB CKSCO CKSCI IC221 100 GND TC7SU04F QTC7SU04FU--P IC222 1 2 3 4 5 6 7 8 9 TC7S04FU 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 QTC7S04FU---P...
- Page 33 CA-2 CIRCUIT [LOWER-RIGHT] IRIS_REF_OUT CCD_LEVEL R2506 33K;1/16J CCD LEV DB5/FLMD1 AGC_CLK AGC CLK AGC_DATA AGC DATA CN205 AGC_CS R2507 AGC CS 22K;1/16J 1AV4J10LK072G IRIS REF OUT IC253 +3.3V 3.3V LE24C042M-E QLE24C042M-EP RS232IN IC252 UPD70F3210HYGK-9EU-A FLMD0 QXXACF210HYKM RS232OUT MICRO COMPUTER EEPROM CLK RESET NC(VCC) EEPROM DATA...
- Page 34 CA-3 CIRCUIT R3014 *R3013 0;1/16Z 10;1/16J IC301 VIDEO_OUT NJM2406F R3010 LL_PULSE 0;1/16Z -INPUT 1608 R3005 R3012 C3002 15K;1/16J 2.2;B Q3002 1K;1/16J 2SC4081-R +INPUT C3004 C3006 0.01;B 0.1;B CN302 Q3001 OUTPUT 2SA1576A-R 1AV4J10QX201G PHASE 12V(CCD) C3-16800/L5CJ2-XE -5V(CCD) 3.3V CN304 1AV4J10BS050N 6V(LENS) PHASE DC36V LL-PULSE...
- Page 35 CA-4 CIRCUIT CN403 D4001 S1ZB20 1AV4J10BS050N CN402 PHASE 1AV4J10BS030N DC36V F4001 2A125V AC24V/DC12V+ GND(DC36V) AC24V/DC12V- F.GND VIDEO OUT X_GND TO CA-3 CN304 POWER IN D4003 PS2701A-1-F3 CN401 1AV4J10AS022N VIDEO OUT VIDEO OUT C4-16800/L5CJ2-XE...
- Page 36 PRINTED WIRING BOARDS (P.W.B.) CA-1 BOARD (SIDE A) CA-1 BOARD (SIDE B) A.I.LENS MONITOR OUT CN101 CL114 CL142 CN101 CL145 CL115 CL113 CL143 TP101 TP101 CL144 CL112 CN101 D1002 D1001 PHASE BLUE VR102 VR101 VR103 LEVEL VR104 VR103 VR102 VR101 VR104 CL122 CL125...
- Page 37 CA-2 BOARD (SIDE A) CA-2 BOARD (SIDE B) CT221 CT231 INT VCO TP232 CN205 TP232 CL232 TP231 L2501 Q2302 R2321 TP211 CN205 CT231 C2316 TP211 X2301 CT221 R2325 TP231 IC271 D2303 1AC4B10H0100BA C2501 CL270 C2324 C2321 C2701 C2329 R2323 CL264 C2510 R2707 C2328...
- Page 38 CA-4 BOARD (SIDE A) CN409 CL424 C4005 C4004 1AC4B10H0100DA CL408 CL416 L5CJ2 CL410 CL407 CL420 CL417 CL411 CL419 CA-4 SIDEA CL406 CL414 CL403 CL405 CL413 CL415 CL404 CL412 CA-4 BOARD (SIDE B) CL422 CL421 C4004 C4005 CL402 CN401 C4003 CN409 CL409 D4002 C4006...
- Page 39 SANYO Electric Co., Ltd. Osaka, Japan Nov./’07...