Opal-RT OP4500 User Manual
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Opal-RT OP4500 User Manual

Rt-lab-rcp/hil system real-time power grid simulator
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OP4500 RT-LAB-RCP/HIL SYSTEM

USER GUIDE

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Summary of Contents for Opal-RT OP4500

  • Page 1: User Guide

    OP4500 RT-LAB-RCP/HIL SYSTEM USER GUIDE www.opal-rt.com...
  • Page 2 Published by OPAL-RT Technologies, Inc. 1751 Richardson, suite 2525 Montréal (Québec) Canada H3K 1G6 www.opal-rt.com © 2015 OPAL-RT Technologies, Inc. All rights reserved Printed in Canada...

  • Page 3: Symbol Definitions

    CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death. OP4500 User Guide OPAL-RT Technologies...

  • Page 5: Table Of Contents

    IgITAl OP4500 SERIES PIN ASSIGNMENTS ....................17 OP4500 SERIES 100 FOR MECHATRONICS ................... 17 OP4500 SERIES 200 FOR RCP ......................24 OP4500 SERIES 300 AND 400 FOR POWER ELECTRONICS ............31 LIMITED WARRANTY ..........................39 ..............................39 lImITED wARRAnTy ..............................39...

  • Page 7: Introduction

    Introduction INTRODUCTION The OP4500 is a compact device with 96 fast I/O channels with signal conditioning, fast 5-Gbits fiber optics and is fully integrated with Simulink, SimPowerSystem. The integration of high-end INTEL multi-core processors with powerful XILINX Kintex 7 FPGA allows greater simulation power and sub- microsecond simulation time steps to maximize accuracy of fast power electronic systems.

  • Page 8: Features

    These mezzanine boards use a DB37 connector. Analog and digital signals use a DB37 connector and RS422 differential signals use a DB9 connector. The OP4500 offers two types of synchronisation, either LVDS or fiber optic, making it easier to synchronize with any OPAL-RT device.

  • Page 9: Front Interface

    On indicates that network port 1 is in use. Green NIC2 On indicates that network port 2 is in use. Power Fail On indicates a power fault. Overheat/Fan Fail On indicates either that unit has overheated or a fan fault. OP4500 User Guide OPAL-RT Technologies...

  • Page 10: Rear Interface

    C. DB37 connectors for analog inputs and outputs. D. Standard computer connectors (left to right): mouse and keyboard, USB ports, monitor, network ports* and (above monitor connectors) a SATA connector to provide access to the OP4500 hard drive. *Note that only one network port is required for network connection; use of other connectors is optional.

  • Page 11: Db37 Pin Assignments (General)

    Introduction DB37 Pin Assignments (general) DB37 PIN ASSIGNMENTS (GENERAL) The following table provides the generic pin assignments for the OP4500’s DB37 connectors. More detailed information, tailored to specific firmware, can be found in “OP4500 Series Pin Assignments”. DB37 Analog Output...

  • Page 12: Db37 Digital Output

    Introduction DB37 Pin Assignments (general) DB37 Digital Output Connector 0-15 DB37 OP4500 pin DB37 OP4500 pin assignment assignment +OUT00 Vuser_RTN +OUT01 Vuser_RTN Vuser_RTN +OUT02 Vuser_RTN +OUT00 +OUT01 +OUT03 Vuser_RTN +OUT02 +OUT04 Vuser_RTN +OUT03 +OUT04 +OUT05 Vuser_RTN +OUT05 +OUT06 Vuser_RTN +OUT06...

  • Page 13: Db37 Digital Input

    Introduction DB37 Pin Assignments (general) DB37 Digital Input Connector 0-15 DB37 OP4500 pin DB37 OP4500 pin assignment assignment +IN00 +IN00_RTN +IN01 +IN01_RTN +IN02 +IN02_RTN +IN00_RTN +IN00 +IN01_RTN +IN01 +IN03 +IN03_RTN +IN02_RTN +IN02 +IN04 +IN04_RTN +IN03_RTN +IN03 +IN04_RTN +IN05 +IN05_RTN +IN04...

  • Page 14: Db9 Pin Assignments (General)

    RS422 Digital OUT 4-7 OP4500 pin DB9F OP4500 pin assignment assignment +CH36 OUT -CH36 OUT +OUT36 -OUT36 +OUT37 -OUT37 +CH37 OUT -CH37 OUT +OUT38 -OUT38 +CH38 OUT -CH38 OUT +OUT39 -OUT39 +12V +CH39 OUT -CH39 OUT +12V OUT OPAL-RT Technologies OP4500 User Guide...

  • Page 15: Op4500 Simulator Specifications

    Introduction OP4500 Simulator Specifications SPECIFICATIONS OP4500 SIMULATOR SPECIFICATIONS Product name OP4500 RT-LAB-RCP/HIL SYSTEM Power supply Universal input and active power factor correction 650W continuous power DC to DC converters for analog voltage I/O connectors DB37F Number of SFP SFP speed...

  • Page 16: On Board I/O Specifications

    8 differential outputs Isolation Galvanic isolator High level (With load) 2.5 V min @ -20 mA Low level (With load) 0.5 V max @ 20 mA Voltage range 5 to 15 Vdc Delay Low-to-High 55 ns OPAL-RT Technologies OP4500 User Guide...

  • Page 17: Op4500 Series Pin Assignments

    OP4500 Series 100 for Mechatronics OP4500 SERIES PIN ASSIGNMENTS Because the OP4500 is available in different configurations (Series), the pin assignments vary according to the series option selected. The following tables provide details, including bitstream details, for each of the available series.
  • Page 18 OP4500 Series Pin Assignments OP4500 Series 100 for Mechatronics SERIES 100 - MODULE B - ANALOG OUT 0-15 DB37 Module pin Module pin DB37 DB37 assignment assignment +AOUT00 CHASSIS_GND +AOUT01 CHASSIS_GND +AOUT02 CHASSIS_GND +AOUT00 +AOUT01 +AOUT03 CHASSIS_GND +AOUT02 +AOUT04 CHASSIS_GND...
  • Page 19 OP4500 Series Pin Assignments OP4500 Series 100 for Mechatronics SERIES 100 - DIGITAL IN 0-15 DB37 Module pin Module pin DB37 DB37 assignment assignment +DIN00 +DIN00_RTN +DIN01 +DIN01_RTN +DIN02 +DIN02_RTN +DIN00_RTN +DIN00 +DIN03 +DIN03_RTN +DIN01_RTN +DIN01 +DIN02 +DIN02_RTN +DIN04 +DIN04_RTN...
  • Page 20 OP4500 Series Pin Assignments OP4500 Series 100 for Mechatronics SERIES 100 - DIGITAL IN 16-31 DB37 Module pin Module pin DB37 DB37 assignment assignment +PWMIN00 +PWMIN00_RTN +PWMIN01 +PWMIN01_RTN +PWMIN02 +PWMIN02_RTN +PWMIN00 +PWMIN00_RTN +PWMIN01 +PWMIN01_RTN +PWMIN03 +PWMIN03_RTN +PWMIN02 +PWMIN02_RTN +PWMIN04 +PWMIN04_RTN...
  • Page 21 OP4500 Series Pin Assignments OP4500 Series 100 for Mechatronics SERIES 100 - DIGITAL OUT 0-15 DB37 Module pin Module pin DB37 DB37 assignment assignment +DOUT00 Vuser_RTN +DOUT01 Vuser_RTN Vuser_RTN +DOUT02 Vuser_RTN +DOUT00 +DOUT03 Vuser_RTN +DOUT01 +DOUT02 +DOUT04 Vuser_RTN +DOUT03 +DOUT04...
  • Page 22 OP4500 Series Pin Assignments OP4500 Series 100 for Mechatronics SERIES 100 - DIGITAL OUT 16-31 DB37 Module pin Module pin DB37 DB37 assignment assignment +PWMOUT00 Vuser_RTN +PWMOUT01 Vuser_RTN Vuser_RTN +PWMOUT02 Vuser_RTN +PWMOUT00 +PWMOUT01 +PWMOUT03 Vuser_RTN +PWMOUT02 +PWMOUT04 Vuser_RTN +PWMOUT03 +PWMOUT04...
  • Page 23 -ENC2 OUT Z +PWMOUT09 -PWMOUT09 The OP4500 firmware can drive a maximum of 32 digital input and 32 digital output channels at one time. Two configurations are available: 1 ) CH00 to 31 active; CH 32 to 39 inactive 2) CH 00 to 23 and CH 32 to 39 active: CH24 to 31 inactive Input and output lines do not need to function in the same configuration: input lines can function in one configuration while output lines function in another configuration.

  • Page 24: Op4500 Series 200 For Rcp

    OP4500 Series Pin Assignments OP4500 Series 200 for RCP OP4500 SERIES 200 FOR RCP I/O Bitstream I/O Configuration MMPK7_1-EX-0001-X_X_X_X-SERIES200-200-XX.bin • 16 Time stamped digital inputs and outputs • 8 Pulse-width modulated digital inputs and outputs • 2 Differential encoder inputs and outputs •...
  • Page 25 OP4500 Series Pin Assignments OP4500 Series 200 for RCP SERIES 200 - MODULE B - ANALOG OUT 0-15 DB37 DB37 Module pin DB37 Module pin assignment Assignment +AOUT00 CHASSIS_GND +AOUT01 CHASSIS_GND +AOUT02 CHASSIS_GND +AOUT00 +AOUT03 CHASSIS_GND +AOUT01 +AOUT04 CHASSIS_GND +AOUT02...
  • Page 26 OP4500 Series Pin Assignments OP4500 Series 200 for RCP SERIES 200 - DIGITAL IN 0-15 DB37 DB37 Module pin DB37 Module pin assignment Assignment +TSDIN00 +TSDIN00 _RTN +TSDIN01 +TSDIN01 _RTN +TSDIN00_RTN +TSDIN00 +TSDIN02 +TSDIN02 _RTN +TSDIN01_RTN +TSDIN01 +TSDIN02_RTN +TSDIN02 +TSDIN03...
  • Page 27 OP4500 Series Pin Assignments OP4500 Series 200 for RCP SERIES 200 - DIGITAL IN 16-31 DB37 DB37 Module pin DB37 Module pin assignment Assignment +PWMIN00 +PWMIN00 _RTN +PWMIN01 +PWMIN01 _RTN +PWMIN00_RTN +PWMIN00 +PWMIN02 +PWMIN02 _RTN +PWMIN01 +PWMIN01_RTN +PWMIN02 +PWMIN02_RTN +PWMIN03...
  • Page 28 OP4500 Series Pin Assignments OP4500 Series 200 for RCP SERIES 200 - DIGITAL OUT 0-15 DB37 DB37 Module pin DB37 Module pin assignment Assignment +TSDOUT00 Vuser_RTN +TSDOUT01 Vuser_RTN Vuser_RTN +TSDOUT00 +TSDOUT02 Vuser_RTN +TSDOUT01 +TSDOUT02 +TSDOUT03 Vuser_RTN +TSDOUT03 +TSDOUT04 Vuser_RTN +TSDOUT04...
  • Page 29 OP4500 Series Pin Assignments OP4500 Series 200 for RCP SERIES 200 - DIGITAL OUT 16-31 DB37 DB37 Module pin DB37 Module pin assignment Assignment +PWMOUT00 Vuser_RTN +PWMOUT01 Vuser_RTN Vuser_RTN +PWMOUT00 +PWMOUT02 Vuser_RTN +PWMOUT01 +PWMOUT02 +PWMOUT03 Vuser_RTN +PWMOUT03 +PWMOUT04 Vuser_RTN +PWMOUT04...
  • Page 30 OP4500 Series Pin Assignments OP4500 Series 200 for RCP RS422 Digital IN 0-3 DB9F OP4500 pin DB9F OP4500 pin assignment assignment +ENC 1 IN A -ENC 1 IN A +ENC 1 IN A -ENC 1 IN A +ENC 1 IN B...

  • Page 31: Op4500 Series 300 And 400 For Power Electronics

    OP4500 Series Pin Assignments OP4500 Series 300 and 400 for Power Electronics OP4500 SERIES 300 AND 400 FOR POWER ELECTRONICS I/O Bitstream I/O Configuration MMPK7_1-EX-0001-X_X_X_X-SERIES400-400-XX.bin • 16 Time-stamped digital inputs and outputs • 8 Pulse-width modulated digital inputs and outputs •...
  • Page 32 OP4500 Series Pin Assignments OP4500 Series 300 and 400 for Power Electronics SERIES 300/400 - MODULE B - ANALOG OUT 0-15 DB37 DB37 Module pin DB37 Module pin assignment Assignment +AOUT00 CHASSIS_GND +AOUT01 CHASSIS_GND +AOUT00 +AOUT01 +AOUT02 CHASSIS_GND +AOUT02 +AOUT03...
  • Page 33 OP4500 Series Pin Assignments OP4500 Series 300 and 400 for Power Electronics SERIES 300/400 - DIGITAL IN 0-15 DB37 DB37 Module pin DB37 Module pin assignment Assignment +TSDIN00 +TSDIN00_RTN +TSDIN01 +TSDIN01_RTN +TSDIN00_RTN +TSDIN00 +TSDIN02 +TSDIN02_RTN +TSDIN01_RTN +TSDIN01 +TSDIN02_RTN +TSDIN02 +TSDIN03...
  • Page 34 OP4500 Series Pin Assignments OP4500 Series 300 and 400 for Power Electronics SERIES 300/400 - DIGITAL IN 16-31 DB37 DB37 Module pin DB37 Module pin assignment Assignment +PWMIN00 +PWMIN00_RTN +PWMIN01 +PWMIN01_RTN +PWMIN00_RTN +PWMIN00 +PWMIN02 +PWMIN02_RTN +PWMIN01_RTN +PWMIN01 +PWMIN02 +PWMIN02_RTN +PWMIN03...
  • Page 35 OP4500 Series Pin Assignments OP4500 Series 300 and 400 for Power Electronics SERIES 300/400 - DIGITAL OUT 0-15 DB37 DB37 Module pin DB37 Module pin assignment Assignment +TSDOUT00 Vuser_RTN +TSDOUT01 Vuser_RTN Vuser_RTN +TSDOUT00 +TSDOUT02 Vuser_RTN +TSDOUT01 +TSDOUT02 +TSDOUT03 Vuser_RTN +TSDOUT03...
  • Page 36 OP4500 Series Pin Assignments OP4500 Series 300 and 400 for Power Electronics SERIES 300/400 - DIGITAL OUT 16-31 DB37 DB37 Module pin DB37 Module pin assignment Assignment +PWMOUT00 Vuser_RTN Vuser_RTN +PWMOUT01 Vuser_RTN +PWMOUT00 +PWMOUT01 +PWMOUT02 Vuser_RTN +PWMOUT02 +PWMOUT03 Vuser_RTN +PWMOUT03...
  • Page 37 OP4500 Series Pin Assignments OP4500 Series 300 and 400 for Power Electronics RS422 Digital IN 0-3 DB9F OP4500 pin DB9F OP4500 pin assignment assignment +PWMIN08 -PWMIN08 +PWMIN08 -PWMIN08 +PWMIN09 -PWMIN09 +PWMIN10 -PWMIN10 +PWMIN09 -PWMIN09 +PWMIN11 -PWMIN11 +PWMIN10 -PWMIN10 +PWMIN11 -PWMIN11...
  • Page 38 OPAL-RT Technologies OP4500 User Guide...

  • Page 39: Limited Warranty

    - If the Product is returned for repair more than 12 months after purchase, the Purchaser is responsible for the cost of repair. OPAL-RT will assess the repair and prepare a quote. The RMA number will be sent with the quote.

  • Page 40: Warranty Limitation And Exclusion

    OPAL-RT Technologies will have no further obligation under this limited warranty. All warranty obligations of OPAL-RT Technologies are void if the Product has been subject to abuse, misuse, negligence, or accident or if the Purchaser fails to perform any of the duties set forth in this limited warranty or if the Product has not been operated in accordance with instructions, or if the Product serial number has been removed or altered.
  • Page 42 H3K 1G6 recently issued regulations, standards, and Tel.: 514-935-2323 guidelines. Toll free: 1-877-935-2323 This publication is not intended to form the basis of a contract. Technical Services www.opal-rt.com/support UM15-30201_RVN 3.1 07/2015 © OPAL-RT Technologies Inc.

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