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Wilbur Curtis Company TP1T Service Manual

1 gallon

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Models Included
• TP1T
• TP1TT
• TP1S
• TP1ST
CAUTION:
Equipment must be
installed to comply
with applicable federal, state,
and local plumbing/electrical
codes.
CAUTION: Follow
this setup procedure
before attempting
to use this unit. Failure to
follow these instructions can
result in injury and/or void of
warranty.
CAUTION: DO NOT
connect the unit to
hot water supply.
The inlet valve is not rated for
hot water.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 West Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: 800-421-6150
Fax: 323-837-2410
W
Service Manual, 1 Gallon Brewers
Important Safeguards/Symbols
This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance
should be performed by an authorized Wilbur Curtis Company Service Technician.
• DO NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, DO NOT open service panels. There are no user
serviceable parts inside.
• Keep hands and other items away from hot areas of the unit during operation.
• Never clean with scouring powders or harsh chemicals.
Symbols:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
Installation
This Curtis unit is pre-set and ready to go from the factory.
Factory settings for this unit are:
• Brew Temperature = 200°F
• Water Bypass = On LARGE & MEDIUM brew only
• Brew Volume = Set to vessel requirements (specific based on model).
System Requirements:
• Water Supply 20 – 90 PSI (minimum flow rate of 1 gpm)
• Electrical: See electrical schematic.
Setup Steps
1. The unit should be level (left to right - front to back), on a secure surface.
2. Connect the water line to the water inlet fitting on the rear of the unit. Water volume flow to the machine
should be consistent. Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute.
NOTE: A water filtration system must be used to help maintain trouble-free operation. In areas with
extremely hard water, we highly recommend the use of a Curtis approved water filter. For our full line of
filters, please log on to www.wilburcurtis.com. A water filtration system will greatly prolong the life of the
unit and enhance the quality and taste of the product.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so that the
unit can be moved for cleaning.
2. This unit must be installed with adequate backflow protection to comply with applicable federal, state
and local codes.
3. Water pipe connections and fixtures directly connected to a portable water supply shall be sized,
installed and maintained in accordance with federal, state, and local codes.
3. Connect the unit to electrical outlet with appropriate amperage rating (see serial tag on machine).
4. Once power has been supplied to the unit, flip the toggle switch to the 'ON' position (located on the rear of
the unit), the water tank will begin to fill. When the water level in the tank reaches the probe, the heating
element(s) will turn on.
5. Water in the heating tank will require approximately a half hour before reaching operating temperature (factory
setting of 200°F). Where applicable, turn on the Universal Control Module (UCM). When the unit reaches
operating temperature, it will display "READY TO BREW".
FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM
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Summary of Contents for Wilbur Curtis Company TP1T

  • Page 1 Service Manual, 1 Gallon Brewers Important Safeguards/Symbols This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance should be performed by an authorized Wilbur Curtis Company Service Technician. • DO NOT immerse the unit in water or any other liquid • To reduce the risk of fire or electric shock, DO NOT open service panels. There are no user serviceable parts inside. • Keep hands and other items away from hot areas of the unit during operation.
  • Page 2: Brewing Instructions

    BREWING INSTRUCTIONS Use only coffee or water in the ThermoPro dispenser. Do not use the server to dispense any other beverage. Preheat- ing the server with hot water is recommended. The single head brewer is show below, the twin head brewer is similar. 1. Place a clean and empty server on the deck. Server should be centered below the brewcone of the brewer. 2. Make sure the unit is up to brewing temperature and the LCD screen reads READY TO BREW. 3. Place a filter in the brewcone and pour in the correct measure of ground coffee for the brew volume. 4. Slide the brewcone into the brew rails. 5. Select and press desired brew button (LARGE or SMALL). The unit will start the brew cycle. 6. Allow coffee in the brewcone to drip out completely before removing the insulated server. PRESS THE BREW BUTTON INSERT BREWCONE INTO POUR COFFEE INTO RAILS BASKET WARNING – THERMOPRO SERVERS MAY BE HEAVY WHEN FILLED. CARE MUST BE TAKEN WHEN TRANSPORTING TO AVOID DROPPING OR SPILLING.
  • Page 3 Control Module Menu Tree The flow chart displays the sequence of menu item that can be accessed through the UCM. Various menu items will immediately exit the pro- gramming mode when selected. Other menu items, when selected, will continue to the next item in the menu list. T-Pro Short Twin T-Pro Short Single IMPORTANT NOTE: All programming selections are performed with the three center buttons. The symbols below the buttons are: Scroll LEFT SELECTION or ENTER to save new parameter Scroll RIGHT Tank Temperature Check To check the temperature of the water within the heating tank, make sure brewer is on and Ready to Brew is displayed.
  • Page 4: Parts Diagrams

    PARTS DIAGRAMS Twin 1 Gallon Brewer...
  • Page 5 PARTS LIST TP1T & TP1TT ITEM № PART № DESCRIPTION WC-5421 COVER, TOP WC-37121* VALVE, LIQUID DISPENSING LEFT 120VAC WC-2977-101K KIT, SPRAYHEAD FITTING ULTEM WC-4212-02* NUT, 5/8-18 JAM ULTEM WC-37122* VALVE, DUMP 120V 12W RIGHT WC-37231* KIT, UCM & LABEL TPS1T/TP1TT WC-1809 FAUCET, HOT WATER W/JAMNUT WC-1806* SEAT CUP, FOR WC-1809 (NOT SHOWN) WC-29050 SPRAYHEAD, AMBER ADVANCED FLOW WC-59022 PANEL, FRONT TPS1T 9A WC-61612 PANEL, FRONT TP1TT WC-8559 RELAY, SOLID STATE 40A W/HEAT SINK WC-3417 BREW CONE,ASSY W/SPLASH POCKET BRN COFFEE WC-2402P ELBOW, 3/8”FL x 3/8” NPT PLATED WC- 847*...
  • Page 6 PARTS DIAGRAMS TP1S & TP1ST...
  • Page 7 PARTS LIST TP1S & TP1ST ITEM № PART № DESCRIPTION WC-58117 COVER, TOP WC-37266 KIT, FITTING TANK OVERFLOW WC-5502-01* KIT, PROBE ASSY WATER LEVEL W/O-RING & NUT WC-37317 KIT, STRAIGHT FITTING & BUSHNG GEN USE WC-4394 GUARD, SHOCK HEATING ELEMENT WC-43055 GUARD, SHOCK RESET THERMOSTAT WC-1438-101* SENSOR, HEATING TANK WC-61556 COVER, TANK (FOR UNITS MADE BEFORE 1/2010) WC-61556-101 LID, TANK TP1S WC-43068* GASKET, TANK LID (UNITS MADE BEFORE 1/10) 9A WC-43068-101* GASKET, TANK LID RECTANGULAR TP1S WC-62037 TANK COMPLETE TP1S/TP1ST WC-37357 KIT, STRAIGHT PLASTIC FITTING AND BUSHING 12MM WC- 904-04* ELEMENT, HEATING 1.6KW 120V W/JAM NUT WC- 522 * THERMOSTAT, HI LIMIT HTR DPST 277V 40A WC- 844-01* VALVE, BY-PASS, NON-ADJUSTABLE W/RSTRCTR...
  • Page 8 CLEANING Regular cleaning of the coffee brewer will maintain the highest quality coffee your equipment is capable of producing. Proper cleaning is essential to maintain a fresh and appealing look to your coffee service. To clean the coffee brewer components, prepare a mild solution of detergent and warm water. 1. First turn off the brewer using the ON/OFF button on the front control panel. 2. Wipe all exterior surfaces with a damp cloth, removing spills and debris. 3. Slide the brewcone out and clean it. Thoroughly wipe sprayhead area with a damp cloth. 4. Wash the brewcone. Use a soft bristled brush for hard to clean areas. Wash both parts with a detergent solution or put these parts through a dishwasher. CAUTION Do not use harsh powders or cleansers containing chlorine. Cleaning and Sanitizing Instructions for TLXG01 Server CAUTION Do not immerse server in water. Do not place in server dishwasher. Do not use harsh powders or cleansers containing chlorine. Do not use a wire brush or pot scourer to clean inside liner. These cleaning and sanitizing instructions are only a guide line to be used for the cleaning and sanitizing of the TLXG01. Your current in-house cleaning and sanitizing methods may be just as effective.
  • Page 9: Rough-In Drawing

    ROUGH-IN DRAWING TP1T & TP1TT ROUGH-IN DRAWING TP1S & TP1ST 16.625" 9.25" (42.2 cm) (23.5 cm) 36.625" (93.0 cm) 29.500" 20.250" (74.9 cm) 24.625" (51.4 cm) 27.875" (62.5 cm) (70.8 cm) 20.750" 16.125" (52.7 cm) (41.0 cm) 16.500" (41.9 cm)
  • Page 10: Electrical Schematic

    ELECTRICAL SCHEMATIC TP1T & TP1TT...
  • Page 11 ELECTRICAL SCHEMATIC TP1S & TP1ST...
  • Page 12 Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The fol- lowing limited warranties and conditions apply: Years, Parts and Labor, from Original Date of Purchase on digital control boards. Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing. Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing. Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee, whichever comes first. Stainless Steel components are warranted for two (2) years from date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed. All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995- 0417. Effective date of this policy is April 1, 2003. Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information. CONDITIONS & EXCEPTIONS The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty does not cover and is void under the following circumstances: 1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function. 2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical, mechanical and plumbing codes. 3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment. 4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow rate. 5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the responsibility of the equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment. 6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier. 7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions. The equipment must be maintained accord- ing to the manufacturer’s recommendations. 8) Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.

This manual is also suitable for:

Tp1stTp1ttTp1s