weinor Cassita II Instructions For Assembly
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weinor Cassita II Instructions For Assembly

Folding arm awning with gear drive or electric drive
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www.samsondoors.co.uk
Cassita II/Cassita II LED
Cassita II / Cassita II LED
Folding arm awning with gear drive
Please read these instructions and observe their contents and warnings before
commencing any assembly work. This information is critical to the installation and the
proper use of the material.
Follow the assembly steps precisely and observe the tips, notes and
recommendations.
Only trained personnel may put the units into operation.
Item number 116519-0000
Version 4
23.04.2014
0800 328 6250
or electric drive
Subject to technical modifications
Page 1/47
www.samsondoors.co.uk
Instructions for Assembly
ENGLISH

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Summary of Contents for weinor Cassita II

  • Page 1 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Cassita II / Cassita II LED Folding arm awning with gear drive or electric drive ENGLISH Please read these instructions and observe their contents and warnings before commencing any assembly work. This information is critical to the installation and the proper use of the material.

  • Page 2: Table Of Contents

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Contents   Notes on assembly instructions ................. 4   1.1  Validity of these instructions ....................4  1.2  CE mark ..........................4  1.3  Depiction ........................... 5  1.3.1  Warnings ........................... 5 ...
  • Page 3 6.2  Cassita II mit BiConnect radio control ................34  6.3  Cassita II LED, standard ....................34  6.4  Cassita II LED with BiConnect radio control ..............35  Adjusting the arm position ..................36     7.1  Possible incorrect positions of the awning ..............36 ...

  • Page 4: Notes On Assembly Instructions

    The awnings have been approved for export and Germany. CE mark We, weinor GmbH & Co. KG, hereby expressly confirm that the awning complies with the fundamental requirements and other relevant stipulations of the EN standards. weinor GmbH & Co. KG Mathias-Brüggen-Straße...

  • Page 5: Depiction

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Depiction 1.3.1 Warnings The warnings differentiate between personal injury and damage to property. The signal word "Danger" is used for personal injury, and "Caution" for property damage. Immediate danger to life and limb!

  • Page 6: Safety Notes

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Safety notes DANGER Personal injury Risk of personal injury due to improperly installed awning.  Please read and observe the safety notes contained in this section. CAUTION Product and property damage Risk of damage to the product and property due to improperly installed awning.

  • Page 7: Transportation

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Transportation The maximum permissible axle loads and gross vehicle weight of the goods vehicles must not be exceeded. Loading a vehicle can alter its handling characteristics. The transported goods must be fastened properly and safely. Keep packaging dry. Softened packaging can come loose and cause accidents.

  • Page 8: Electrical Connection

    The awning is a sun protection unit and may only be used for sun protection. Failure to use the product as intended may result in severe danger. Alterations such as attaching items, or conversions not envisaged by weinor may only be carried out with weinor's written consent.

  • Page 9: Crushing And Cutting Zones

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 2.13 Crushing and cutting zones Beware of crushing and cutting zones between e.g. the drop profile and the housing, between the folding arms, and between profiles which come into contact with each other. Beware of clothing and/or limbs getting caught in the system and pulled in! If the awning is installed at a height of less than 2.5 metres above areas accessed by people, the...

  • Page 10: List Of Tools

    Good tools are the key to ensuring productivity and making certain that the quality of the assembly work is good. The following is a list of the minimum tools that we recommend you have available for installing your weinor awning under “normal” building conditions Tool...

  • Page 11: Product Description

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Product description Schematic diagram Figure 1: Schematic diagram of Cassita II/Cassita II LED Wall bracket Drop profile LongLife arm S Housing floor profile Fabric LED spotlight Item number 116519-0000...

  • Page 12: Assembly

     If any deviations are found, which pose a safety risk, do not carry out the assembly work. Fitting the Cassita II under the ceiling requires at least 38 mm of space. The adjusting bracket should be installed flush with the wall bracket as standard (A).

  • Page 13: Wall Mounting

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Wall mounting 5.2.1 Wall mounting using a 150 mm wall bracket Fit wall brackets 1. Refer to the awning delivery note for the system width (X). 2. The system width (X) of 180 mm equates to the centred spacing of the brackets.
  • Page 14 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 3. Mark holes to be drilled (X), drill holes and mount brackets on wall. Affix each bracket using 3 screws. Check bracket alignment 1. Check that the brackets are fitted flush 2.
  • Page 15 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Mount clamp part on wall bracket 1. Using the hexagonal socket head screws (3) and shims (2), mount the clamp part (1) on the wall bracket. Mount wall bracket cover caps and wall bracket cover profile 1.

  • Page 16: Ceiling Installation

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Ceiling installation A space of at least 25 mm from the back of the wall is needed to be able to install the wall bracket on the ceiling angle without difficulty at a later stage.
  • Page 17 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 3. Mark where holes are to be drilled (X) (first the front 2, then the back 2), drill the holes and fit the ceiling angle to the ceiling.
  • Page 18 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Mount the wall bracket 1. Using the screws, partially screw the wall bracket (2) to the ceiling angle (1). The wall bracket is in the lower position on the ceiling angle.
  • Page 19 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Screw wall bracket in place 1. Turn the grub screws clockwise as far as they will go until they are fully tight on the awning. 2. Tighten the M12 screws.

  • Page 20: Ceiling Installation Using Compact Ceiling Angle

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 5.3.1 Ceiling installation using compact ceiling angle Fit the compact ceiling angle 1. Refer to the awning delivery note for the system width (X). 2. The system width (X) of 180 mm equates to the centred spacing of the brackets.
  • Page 21 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 3. Mark where holes are to be drilled (X), drill the holes and install the compact ceiling angle on the ceiling. Check bracket alignment 1. Check the brackets are aligned flush, and adjust if necessary.
  • Page 22 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Mount clamp part on compact ceiling angle 1. Using the hexagonal socket head screws (3) and shims (2), mount the clamp part (1) on the compact ceiling angle.

  • Page 23: Rafter Bracket Installation

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Rafter bracket installation 5.4.1 Safety notes CAUTION Damage to the product Beware of non-supporting wooden installation surfaces.  Before beginning the installation work, check that the wooden installation surface can support the structure.

  • Page 24: Fitting The Rafter Bracket Without A Mounting Plate

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 5.4.2 Fitting the rafter bracket without a mounting plate Fit the rafter bracket 1. Align the rafter bracket to the rafter and mark where the two holes should be drilled.
  • Page 25 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Mount the wall bracket 1. Screw the wall bracket (1) to the rafter bracket. 2. Align the spacing according to the width of the awning (X). Attach the awning...

  • Page 26: Fit The Rafter Bracket With Mounting Plate

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 5.4.3 Fit the rafter bracket with mounting plate We recommend using the mounting plate to fit the rafter brackets as it provides for a better shear force transfer.

  • Page 27: Variations Of Rafter Assemblies

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Variations of rafter assemblies A rafter assembly with mounting plate is recommended. Cassette width Rafter spacing Figure 3: Standard rafter assembly with rafter bracket and mounting plate Cassette width...
  • Page 28 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Cassette width Rafter spacing Figure 5: Special rafter assembly version replacing rafter bracket and mounting plate Cassette width Rafter spacing Figure 6: Special rafter assembly version replacing rafter bracket without mounting plate...

  • Page 29: Assembling The Light Bar

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Assembling the light bar The width of the LED light bar ensures that the wall brackets have to be pushed onto the left and right of the end pieces of the LED light bar as far as they will go.

  • Page 30: Installing The Receiver Box

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Installing the receiver box The reciever box is always fitted on the same side as the motor. Installing the receiver box 1. From the inside, slide the receiver box (1) into the opening on the wall bracket (2).

  • Page 31: Setting The Angle Of Inclination

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Setting the angle of inclination The headplate cover caps do not need to removed in order to adjust the awning's angle of inclination. Permissible range of adjustment 5° to 45°. To adjust the angle of inclination, open the awning and slightly lift the arm in question to reduce the strain here.

  • Page 32: Setting The Projection In An Awning With Gear Drive

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Setting the projection in an awning with gear drive Changing the projection setting 1. Extend the awning until the sliding clutch engages (clearly audible "click"). 2. Then retract the awning approx. 1 to 2 cm.

  • Page 33: Cassita Ii Circuit Diagram

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Cassita II Circuit Diagram Cassita II, standard Figure 7: Circuit diagram for Cassita II, standard Item number 116519-0000 Subject to technical modifications Version 4 23.04.2014 Page 33/47...

  • Page 34: Cassita Ii Mit Biconnect Radio Control

    Cassita II/Cassita II LED Instructions for Assembly Cassita II mit BiConnect radio control Figure 8: Circuit diagram for Cassita II with BiConnect Cassita II LED, standard Figure 9: Circuit diagram for Cassita II LED, standard Item number 116519-0000 Subject to technical modifications Version 4 23.04.2014...

  • Page 35: Cassita Ii Led With Biconnect Radio Control

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Cassita II LED with BiConnect radio control Figure 10: Circuit diagram for Cassita II LED with BiConnect Item number 116519-0000 Subject to technical modifications Version 4 23.04.2014 Page 35/47...

  • Page 36: Adjusting The Arm Position

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Adjusting the arm position The arm position needs to be adjusted if:  The drop profile needs to be set to a symmetrical position,  The arms come up to the housing differently.

  • Page 37: Electrical Connection

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Electrical connection Safety notes DANGER Electrical hazards Electrical hazards occur when the electrical connections are not performed properly.  The awning may only be connected to an electricity supply if the specifications provided on the tag attached to the awning and/or the specifications provided in the supplied assembly instructions tally with the power source.
  • Page 38 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly The end positions for the drive are pre-set at the factory. Should these need to be adjusted, however, always follow the instructions provided in the technical documents that accompany the electric drive. When adjusting the motor, make sure that the fabric is always wound up around the roller tube.

  • Page 39: Cassita Ii Exploded Drawing

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Cassita II Exploded Drawing Figure 11: Cassita II exploded drawing Item number 116519-0000 Subject to technical modifications Version 4 23.04.2014 Page 39/47...
  • Page 40 0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly Item Designation Item Designation Drop profile cover cap, right Adhesive strip with logo, right Headplate cover cap, left LongLife arm S, left Headplate cover cap, right LongLife arm S, right...

  • Page 41: Test That The Unit Is Working Correctly

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 10 Test that the unit is working correctly 10.1 Safety notes DANGER Physical injury Performing function tests is not without its risks. The following steps must be taken: ...

  • Page 42: Troubleshooting

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 11 Troubleshooting Error Cause Remedy Drive not running   No power Authorised person only   Drive incorrectly connected Re-connect drive (authorised personnel only)   Drive is too hot Wait 10 to 15 min ...

  • Page 43: Disassembly And Disposal

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 13 Disassembly and disposal DANGER Physical injury may result from pre-tensioned parts When dismantling and disposing of the awning, fully slacken or secure the tensioned parts (e.g. folding arms) to prevent them from opening or extending automatically.

  • Page 44: Handover Certificate

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 14 Handover certificate Offer/Order No.: Company Customer's address: Tel.: Mobile phone: Email: Handover certificate Date The awning has been reviewed together with Ms/Mr __________________________________ and accepted with no apparent defects: ...

  • Page 45: Declaration Of Performance

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 15 Declaration of performance Products: Cassita II Types: Folding arm awning weinor GmbH & Co. KG Designed for use in acc. with DIN EN 13561 "External blinds - Performance requirements including safety;...

  • Page 46: Ec Declaration Of Conformity

    0800 328 6250 www.samsondoors.co.uk Cassita II/Cassita II LED Instructions for Assembly 16 EC Declaration of Conformity Products: Cassita II Types: Folding arm awning weinor GmbH & Co. KG Purpose: outdoor sun protection Motor-driven models are in conformity with the provisions of Machine Directive 2006/42/EC...

  • Page 47: Other Weinor Products

    17 Other weinor products Your dream patio any time of year No matter how you want to use your patio, weinor has the right products for you – awnings, patio roofs, Glasoase® and conservatories. Your weinor partner is an experienced specialist who will gladly provide you with advice on everything from planning to realising your product.

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