Fisher CL600 Instruction Manual
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Fisher CL600 Instruction Manual

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Instruction Manual
D100397X012
December 2008
r
Fisher
ES and EAS easy-er Valves
CL125 through CL600
Contents
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Introduction

Scope of Manual

This instruction manual includes installation,
maintenance, and parts information for NPS 1/2
through 8 Fisherr ES valves, and NPS 1 through 6
EAS valves, through CL600 ratings. Refer to
separate manuals for instructions covering the
actuator and accessories.
www.Fisher.com
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W2174-3 / IL
Figure 1. Fisher
Do not install, operate, or maintain an ES valve
without first D being fully trained and qualified in
valve, actuator, and accessory installation,
operation, and maintenance, and D carefully reading
and understanding the contents of this manual. If
you have any questions about these instructions,
contact your Emerson Process Management sales
office before proceeding.
ES Valve
r
ES Valve with 657 Actuator

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Summary of Contents for Fisher CL600

  • Page 1: Table Of Contents

    D carefully reading through 8 Fisherr ES valves, and NPS 1 through 6 and understanding the contents of this manual. If EAS valves, through CL600 ratings. Refer to you have any questions about these instructions, separate manuals for instructions covering the contact your Emerson Process Management sales actuator and accessories.

  • Page 2: Description

    1. The pressure/temperature limits in this manual and any applicable standard or code limitation for the valve should not be exceeded. 2. Certain bonnet bolting material selections may require a CL600 easy-e valve assembly to be derated. Contact your Emerson Process Management sales office.

  • Page 3: Maintenance

    Instruction Manual ES Valve December 2008 procedure. For flanged valves, use a suitable gasket Table 2. Available Shutoff Classifications per between the valve and pipeline flanges. ANSI/FCI 70-2 and IEC 60534-4 Seating Shutoff Class IV (standard) CAUTION Metal PTFE Depending on valve body materials Check with your process or safety used, post weld heat treating may be engineer for any additional measures...
  • Page 4 Instruction Manual ES Valve December 2008 maintenance, trim maintenance, and ENVIRO-SEAL bellows seal replacement. All maintenance operations may be performed with the valve in the line. LUBRICATOR WARNING Avoid personal injury or damage to property from sudden release of pressure or uncontrolled process fluid. Before starting disassembly: D Do not remove the actuator from LUBRICATOR/ISOLATING VALVE...

  • Page 5: Packing Lubrication

    Instruction Manual ES Valve December 2008 Table 3. Body-to-Bonnet Bolt Torque Guidelines VALVE SIZE, NPS BOLT TORQUES SA193-B7, SA193-B8M SA193-B8M LbfSft LbfSft 1-1/4 or less 1-1/2, 1-1/2 x 1, 2, or 2 x 1 2 or 2 x 1 2-1/2 or 2-1/2 x 1-1/2 3 or 3 x 1-1/2 3, 3 x 2, or 3 x 2-1/2 4 or 4 x 2...
  • Page 6 Instruction Manual ES Valve December 2008 WARNING WARNING To avoid personal injury or property To avoid personal injury due to leaking fluid, avoid damaging gasket sealing damage caused by uncontrolled surfaces. The seating surface of the movement of the bonnet, loosen the bonnet by following the instructions in valve plug (key 2) is critical for proper shutoff.
  • Page 7 Instruction Manual ES Valve December 2008 UPPER WIPER UPPER WIPER (KEY 12) (KEY 12) PACKING PACKING FOLLOWER FOLLOWER FEMALE (KEY 13) (KEY 13) FEMALE ADAPTOR ADAPTOR PACKING RING PACKING RING WASHER (KEY 10) MALE MALE ADAPTOR ADAPTOR SPACER SPRING (KEY 8) (KEY 8) PACKING BOX PACKING BOX...
  • Page 8 Instruction Manual ES Valve December 2008 UPPER WIPER (KEY 12) BUSHING (KEY 13) PACKING SET: (KEY 6) FEMALE ADAPTOR PACKING RING MALE ADAPTOR SPACER (KEY 8) THRUST RING (KEY 39) SPACER (KEY 8) SPRING (KEY 8) THRUST RING 12B4185-A SHT 2 12B4182-A SHT 2 12B4185-A SHT 1 12B4182-A SHT 1...

  • Page 9: Trim Maintenance

    Instruction Manual ES Valve December 2008 UPPER WIPER (KEY 12) PACKING PACKING FOLLOWER (KEY 13) FOLLOWER (KEY 13) GRAPHITE RIBBON PACKING RING PACKING RING (KEY 7) (KEY 7) GRAPHITE FILAMENT PACKING RING LANTERN RING (KEY 7) (KEY 8) LANTERN RING (KEY 8) PACKING BOX RING (KEY 11) PACKING BOX...
  • Page 10 12.7 and 12), and shim (key 51 for the ES valve, key 27 for the EAS valve). If the cage is stuck in the valve CL600 10 body, use a rubber mallet to strike the exposed CL125, portion of the cage at several points around its circumference.

  • Page 11: Lapping Metal Seats

    Instruction Manual ES Valve December 2008 Table 5. Valve Stem Connection Torque and Pin Replacement VALVE STEM CONNECTION (VSC) BOLT TORQUE, MINIMUM TO MAXIMUM HOLE SIZE Inches LbfSft Inch 40-47 25-35 2.41 - 2.46 0.095 - 0.097 12.7 81-115 60-85 3.20 - 3.25 0.126 - 0.128 19.1...

  • Page 12: Assembly

    Instruction Manual ES Valve December 2008 bellows shroud with a soft-jaw chuck or other type of Table 7. Recommended Torque for ENVIRO-SEALr vise. Screw the valve plug/adaptor assembly onto Bellows Seal Packing Flange Nuts the valve stem. Tighten as necessary to align the pin VALVE STEM hole in the stem with one of the holes in the adaptor.

  • Page 13: Replacement Of An Installed Enviro-Seal Bellows Seal (Stem/Bellows Assembly)

    Instruction Manual ES Valve December 2008 ENVIRO-SEAL stem/bellows assembly. To remove plug/adaptor assembly onto the valve stem. Tighten the existing valve plug from the stem, first, place the as necessary to align the pin hole in the stem with existing plug stem assembly and valve plug in a one of the holes in the adaptor.

  • Page 14: Purging The Enviro-Seal Bellows Seal Bonnet

    Instruction Manual ES Valve December 2008 5. Then, reverse the plug stem assembly in the CAUTION soft-jaw chuck or vise. Grip the flat areas on the valve stem just below the threads for the actuator/stem connection. Unscrew the existing plug from the valve To prevent possible product damage, stem.

  • Page 15: Parts Kits

    Components that are not Parts Kits supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher Note valve, because they may void your warranty, might adversely affect the Kits do not apply to alloy C (N10276...
  • Page 16 Stems and packing box constructions that do not Refer to figure 10 for key numbers for PTFE meet Fisher stem finish specifications, dimensional packing, to figure 11 for key numbers for Graphite tolerances, and design specifications may adversely ULF packing, and to figure 12 for key numbers for alter the performance of this packing kit.

  • Page 17: Parts List

    Instruction Manual ES Valve December 2008 Parts List Description Part Number Packing Box Ring 9.5 mm (3/8 inch) stem, 316 stainless steel 1J873135072 12.7 mm (1/2 inch) stem, Note 316 stainless steel 1J873235072 19.1 mm (3/4 inch) stem, 316 stainless steel 1J873335072 Part numbers are shown for recommended spares 25.4 mm (1 inch) stem, 17-4PH...
  • Page 18 Instruction Manual ES Valve December 2008 30A9425-A/ DOC DETAIL OF 5-INCH (127 mm) YOKE BOSS ACTUATOR BOLTING E0201 PLAIN BONNET CU3911-D/ DOC STYLE 1 OR 2 EXTENSION BONNET APPLY LUB 42B3947-A/ DOC ENVIRO-SEAL BELLOWS SEAL BONNET Figure 8. Typical Bonnets...
  • Page 19 Instruction Manual ES Valve December 2008 STUD (KEY 200) SPRING HEX NUT PACK (KEY 212) ASSEMBLY (KEY 217) PACKING GUIDE FLANGE BUSHING (KEY 201) (KEY 207) PACKING PACKING WASHERS RING (KEY 214) (KEY 209) PACKING RING GUIDE (KEY 210) BUSHING (KEY 208) PACKING BOX RING...
  • Page 20 Instruction Manual ES Valve December 2008 Keys 6*, 7*, 8, and 10 Packing Box Parts STEM DIAMETER, INCHES (mm) DESCRIPTION 9.5 (3/8) 12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.8 (1-1/4) Packing Set, PTFE (1 req’d for 1R290001012 1R290201012 1R290401012 1R290601012 1R290801012 single, 2 req’d for double) Spring, Stainless Steel (for single only)
  • Page 21 Instruction Manual ES Valve December 2008 Valve Body (figures 13-15) Description Part Number Disk Seat see following table Valve Body Disk see following table If you need a valve body as a replacement part, order by Load Ring valve size, serial number, and desired material. Shim see following table Valve plug...
  • Page 22 ES Valve December 2008 FLOW DIRECTION CAVITROL TRIM STD TRIM WHISPER TRIM 30A9543-D / DOC FLOW DIRECTION STD TRIM CAVITROL TRIM DETAIL OF COMPOSITION (PTFE) SEAT CU9974-E / DOC Figure 13. NPS 1/2 through 6 Fisher ES and EAS Valves...
  • Page 23 Instruction Manual ES Valve December 2008 FLOW DIRECTION CAVITROL TRIM STD TRIM WHISPER TRIM METAL SEAT COMPOSITION (PTFE) SEAT 40A3288-C B1884-1 / IL Figure 14. NPS 8 Fisher ES Valve...
  • Page 24 Instruction Manual ES Valve December 2008 E1137 52A3326-D Figure 15. Whisper Trim III Cage Detail...
  • Page 25 Instruction Manual ES Valve December 2008 E1138 Figure 16. Fisher ES Valve Assembly with WhisperFlo Cage...
  • Page 26 Instruction Manual ES Valve December 2008 Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Plain Bonnet HIGH STEM DIA VALVE SIZE, ORIFICE TEMPERATURE & VSC 316 Stainless 316 Stainless SIZE 13Cr 400-Series 316 Stainless Steel w/ CoCr-A Steel w/ CoCr-A SIZE 316 Stainless...
  • Page 27 Instruction Manual ES Valve December 2008 Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Style 1 Extension Bonnet HIGH STEM DIA VALVE SIZE, ORIFICE TEMPERATURE & VSC 13Cr 316 Stainless 316 Stainless SIZE 316 Stainless 400-Series Steel w/ CoCr-A Steel w/ CoCr-A SIZE 316 Stainless...
  • Page 28 Instruction Manual ES Valve December 2008 Keys 2* Valve Plug HIGH STEM DIA VALVE SIZE, ORIFICE TEMPERATURE & VSC 13Cr 316 Stainless 316 Stainless SIZE 316 Stainless 400-Series Steel w/ CoCr-A Steel w/ CoCr-A SIZE 316 Stainless Steel Stainless Steel on Seat on Seat &...
  • Page 29 2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 2V502633272 2V502733272 23A8915X032 - - - 23A8913X012 Key 3* Whisper Trim III Cage (NPS 6 Fisher ES Only) 13Cr 400-Series 316 SST 316 SST Level Stainless Steel (Nickel Coated) (Electrolized)
  • Page 30 3. For the NPS 8 valve, the plain bonnet is standard for cast iron and WCC valves, and the style 1 bonnet is standard for CF8M valves. Key 7* Whisper Trim III Valve Plug Stem, 316 stainless steel (NPS 6 Fisher ES only) STEM DIA.
  • Page 31 Instruction Manual ES Valve December 2008 Key 7* Fisher EAS Valve Plug Stem for Plain and Extension Bonnets PLAIN BONNET EXTENSION BONNET STEM Style 1 Style 2 DIA & VALVE Stem Length Part VSC SIZE SIZE, NPS Stem Length Stem Length...
  • Page 32 Instruction Manual ES Valve December 2008 Key 9* Fisher EAS Liner Schedule Liner Valve CL150 CL300 CL600 Socket 40 or 80 Material Size, NPS Raised Face Raised Face Raised Face Weld Butt Weld 1V560146172 1U384246172 1V560246172 1V560146172 1V560146172 1V560346172 1U384346172...
  • Page 33 Instruction Manual ES Valve December 2008 Key 9* Whisper Trim III Seat Ring (NPS 6 Fisher ES only) 13Cr 400-Series 316 SST 316 SST w/CoCr-A Stainless Steel 21A9794X012 21A9794X022 21A9795X012 Key 9* Seat Ring, Micro-Flow and Micro-Flute Cage VALVE SIZE, NPS...
  • Page 34 Instruction Manual ES Valve December 2008 Keys 10*, 11*, 12*, 13*, 14*, 20*, 27*, and 51* Gaskets and Shims VALVE SIZE, NPS VALVE SIZE, NPS To 593_C To 593_C NUMBER (To 1100_F) NUMBER (To 1100_F) RGASKETX162 RGASKETX202 1R2859X0042 1R3484X0042 1/2, 3/4, 1R286099442 1R348299442 1 or 1-1/4...
  • Page 35 Instruction Manual ES Valve December 2008 Keys 21*, 22*, and 23* PTFE-Seat Disk Retainer, Disk Seat, and Disk KEY 21 VALVE SIZE, NPS KEY 22 DISK SEAT KEY 23 DISK, PTFE DISK RETAINER, −73_ TO 204_C CoCr-A (−100_ TO 400_F) 1/2, 3/4, 1, 1-1/4, or 2 x 1 1V710035072 1V710235072...
  • Page 36 December 2008 Fisher, easy-e, ENVIRO-SEAL, WhisperFlo, and Whisper Trim are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.

This manual is also suitable for:

Cl125

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