Honda EU20i Owner's Manual

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Owner's manual (238 pages)

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Page 1 Honda EU20i OWNER’S MANUAL Original instructions MANUEL DE L’UTILISATEUR Notice originale BEDIENUNGSANLEITUNG Originalbetriebsanleitung MANUAL DE EXPLICACIONES Manual original The ‘‘e-SPEC’’ mark symbolizes environmentally responsible technologies applied to Honda power equipment, which contains our wish to ‘‘preserve nature for generations to come.’’...
Page 2 32Z07617.book 0 ページ２０１２年７月３１日　火曜日　午後３時２１分...
Page 3 All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
Page 4: Table Of Contents
7.STOPPING THE ENGINE ............38 8.MAINTENANCE..............40 9.TRANSPORTING/STORAGE ............. 45 10.TROUBLESHOOTING ............48 11.SPECIFICATIONS ..............51 12.WIRING DIAGRAM ............... 53 RECEPTACLE ............... 54 MAJOR Honda DISTRIBUTOR ADDRESSES ..... Inside back cover ‘‘EC Declaration of Conformity’’ CONTENT OUTLINE........... Inside back cover...
Page 5: Safety Instructions
32Z07617.book 3 ページ２０１２年７月３１日　火曜日　午後３時２１分 1. SAFETY INSTRUCTIONS IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property....
Page 6 32Z07617.book 4 ページ２０１２年７月３１日　火曜日　午後３時２１分 Carbon Monoxide Hazards Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death. If you run the generator in an area that is confined, or even partially enclosed area, the air you breathe could contain a dangerous amount of exhaust gas.
Page 7 32Z07617.book 5 ページ２０１２年７月３１日　火曜日　午後３時２１分 Fire and Burn Hazards Do not use the generator in areas with a high risk of fire. The exhaust system gets hot enough to ignite some materials. – Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation.
Page 8 To protect the environment, do not dispose of the used generator, battery, engine oil, etc. carelessly by leaving them in the waste. Observe the local laws or regulations or consult your authorized Honda generator dealer to dispose of these parts.
Page 9: Safety Label Locations
32Z07617.book 7 ページ２０１２年７月３１日　火曜日　午後３時２１分 2. SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read the labels and safety notes and precautions described in this manual carefully. If a label comes off or becomes hard to read, contact your servicing dealer for a replacement.
Page 10 32Z07617.book 8 ページ２０１２年７月３１日　火曜日　午後３時２１分 • Honda generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
Page 11 32Z07617.book 9 ページ２０１２年７月３１日　火曜日　午後３時２１分 • Gasoline is highly flammable and explosive. Turn the engine off and let it cool before refueling. • Connect and remove the receptacle box for parallel operation with the engine stopped. • For single operation, the receptacle box for parallel operation must be removed.
Page 12 32Z07617.book 10 ページ２０１２年７月３１日　火曜日　午後３時２１分 [For Australian model: U type]...
Page 13: Ce Mark And Noise Label Locations
32Z07617.book 11 ページ２０１２年７月３１日　火曜日　午後３時２１分 • CE mark and noise label locations [For European model: G, GP3, GW, GW1, B, F, W, CL types] NOISE LABEL CE MARK Year of manufacture Performance class Quality class IP code Dry mass (weight) Manufacturer and address Name and address of authorized representative...
Page 14: Component Identification
32Z07617.book 12 ページ２０１２年７月３１日　火曜日　午後３時２１分 3. COMPONENT IDENTIFICATION FUEL CAP VENT LEVER CHOKE LEVER FUEL FILLER CAP CONTROL PANEL MAINTENANCE COVER STARTER GRIP ENGINE SWITCH SPARK PLUG MAINTENANCE COVER MUFFLER FRAME SERIAL NUMBER Record the frame serial number in the space below. You will need this serial number when ordering parts.
Page 15: Control Panel
32Z07617.book 13 ページ２０１２年７月３１日　火曜日　午後３時２１分 CONTROL PANEL GW1 type G, GP3, GW, B, F, W, CL types AC OUTPUT RECEPTACLE AC OUTPUT RECEPTACLES PARALLEL OPERATION SOCKETS AC OUTPUT RECEPTACLE ECO THROTTLE SWITCH DC OUTPUT RECEPTACLE OIL ALERT INDICATOR OVERLOAD INDICATOR DC CIRCUIT PROTECTOR AC CIRCUIT PROTECTORS OUTPUT INDICATOR...
Page 16 32Z07617.book 14 ページ２０１２年７月３１日　火曜日　午後３時２１分 U type PARALLEL OPERATION SOCKETS AC OUTPUT RECEPTACLES ECO THROTTLE SWITCH OIL ALERT DC OUTPUT INDICATOR RECEPTACLE OVERLOAD INDICATOR DC CIRCUIT PROTECTOR OUTPUT INDICATOR GROUND TERMINAL...
Page 17 32Z07617.book 15 ページ２０１２年７月３１日　火曜日　午後３時２１分 Eco Throttle ECO: Engine speed is kept at idle automatically when the electrical appliance is disconnected and it returns to the proper speed by the electrical load when electrical appliance is connected. This position is recommended to minimize the fuel consumption while in operation.
Page 18: Pre-Operation Check
32Z07617.book 16 ページ２０１２年７月３１日　火曜日　午後３時２１分 4. PRE-OPERATION CHECK CAUTION: Be sure to check the generator on a level surface with the engine stopped. 1.Check the engine oil level. CAUTION: Using non detergent oil or 2-stroke engine oil could shorten the engine’s service life. Recommended oil Use 4-stroke motor oil that meets or exceeds the requirements for API service category SE or later (or equivalent).
Page 19 32Z07617.book 17 ページ２０１２年７月３１日　火曜日　午後３時２１分 (1) Loosen the maintenance cover screw and remove the maintenance cover. (2) Remove the oil filler cap. (3) Check the oil level. If it is below the upper limit, fill with the recommended oil to the upper limit. (4) Reinstall the oil filler cap securely.
Page 20 32Z07617.book 18 ページ２０１２年７月３１日　火曜日　午後３時２１分 2.Check the fuel level. If the fuel level is low, refuel the fuel tank until the level as specified. After refueling, tighten the fuel filler cap securely. Use automotive unleaded gasoline with a Research Octane Number of 91 or higher (a Pump Octane Number of 86 or higher)....
Page 21 Gasolines Containing Alcohol If you decide to use a gasoline containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended by Honda. There are two types of ‘‘gasohol’’: one containing ethanol, and the other containing methanol....
Page 22 32Z07617.book 20 ページ２０１２年７月３１日　火曜日　午後３時２１分 3.Check the air cleaner. Check the air cleaner elements to be sure they are clean and in good condition. Loosen the maintenance cover screw and remove the maintenance cover. Press the latch tab on the top of the air cleaner body, remove the air cleaner cover, check the elements....
Page 23: Starting The Engine
32Z07617.book 21 ページ２０１２年７月３１日　火曜日　午後３時２１分 5. STARTING THE ENGINE Before starting the engine disconnect any load from the AC receptacle. 1.Turn the fuel cap lever fully clockwise to the ON position. NOTE: Turn the fuel tank cap vent lever to the OFF position when transporting the generator.
Page 24 32Z07617.book 22 ページ２０１２年７月３１日　火曜日　午後３時２１分 3.Move the choke lever to the CLOSED position. NOTE:  Do not use the choke when the engine is warm or the air temperature is high. CHOKE LEVER CLOSED CLOSED 4.Pull the starter grip lightly until you feel resistance, then pull the starter grip briskly toward in the direction of the arrow as shown below.
Page 25 32Z07617.book 23 ページ２０１２年７月３１日　火曜日　午後３時２１分 5.Move the choke lever to the OPEN position as the engine warms up. CHOKE LEVER OPEN OPEN NOTE: If the engine stops and will not restart, check the engine oil level (see page 17) before troubleshooting in other areas.
Page 26: Carburetor Modification For High Altitude Operation
32Z07617.book 24 ページ２０１２年７月３１日　火曜日　午後３時２１分 • Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
Page 27: Generator Use
32Z07617.book 25 ページ２０１２年７月３１日　火曜日　午後３時２１分 6. GENERATOR USE The generator produces enough electric power to cause a serious shock or electrocution if misused. Be sure to ground the generator when the connected appliance is grounded. To ground the terminal of the generator, use a copper wire with same or larger diameter than the cord of the connected appliance.
Page 28 32Z07617.book 26 ページ２０１２年７月３１日　火曜日　午後３時２１分 CAUTION: • Do not exceed the current limit specified for any one receptacle. • Do not modify or use the generator for other purposes than it is intended for. Also observe the following when using the generator. •...
Page 29 32Z07617.book 27 ページ２０１２年７月３１日　火曜日　午後３時２１分 NOTE: • The DC receptacle can be used while the AC power is in use. If you use both at the same time, do not exceed the maximum AC power. Maximum AC power: 1.5 kVA • Most appliance motors require more than their rated wattage for startup.
Page 30 32Z07617.book 28 ページ２０１２年７月３１日　火曜日　午後３時２１分 AC applications 1.Start the engine and make sure the Output indicator (green) comes 2.Confirm that the appliance to be used is switched off, and plug in the appliance. OVERLOAD INDICATOR (RED) OUTPUT INDICATOR (GREEN) CAUTION: • Substantial overloading that continuously lights the Overload indicator (red) may damage the generator.
Page 31 32Z07617.book 29 ページ２０１２年７月３１日　火曜日　午後３時２１分 AC Circuit Protector (G, GP3, GW, GW1, B, F, W, CL types) The AC circuit protectors will automatically switch OFF (push button comes out) if there is a short circuit or a significant overload of the generator at receptacle....
Page 32 When an electric motor is started, both the Overload indicator (red) and the Output indicator (green) may come on simultaneously. This is normal if the Overload indicator (red) goes off after about 4 seconds. If the Overload indicator (red) stays on, consult your Honda generator dealer.
Page 33 Please read the item ‘‘GENERATOR USE’’ before connecting any equipment to be used. Use only a Honda approved receptacle box for parallel operation (optional) when connecting two EU20i generators for parallel operation. Make sure that the electrical rating of the tool or appliance does not exceed that of the generator.
Page 34 32Z07617.book 32 ページ２０１２年７月３１日　火曜日　午後３時２１分 • Never connect the different generator models and types. • Never connect a cable other than the receptacle box for parallel operation. • Connect and remove the receptacle box for parallel operation with the engine stopped. •...
Page 35 32Z07617.book 33 ページ２０１２年７月３１日　火曜日　午後３時２１分 2.Connect the cable connectors and ground terminals of the receptacle box for parallel operation to the generators and secure the cord clamp to handle. • Place two generators at least 1 meter (3 feet) away from each other during parallel operation.
Page 36 32Z07617.book 34 ページ２０１２年７月３１日　火曜日　午後３時２１分 4.Start the engines and make sure the Output indicators (green) come 5.Confirm that the appliance to be used is switched off, and plug in the appliance. 6.Switch on the equipment to be used. OUTPUT INDICATOR (GREEN) AC Circuit Protector (Except U type) The AC circuit protector on the receptacle box for parallel operation will automatically switch OFF (push button comes out) if there is a short...
Page 37 32Z07617.book 35 ページ２０１２年７月３１日　火曜日　午後３時２１分 DC application The DC receptacle may be used for charging 12 volt automotive-type batteries only. NOTE: In DC operation, turn the Eco Throttle switch to the OFF position. 1.Connect the charging cable to the DC receptacle of the generator and then to the battery terminals.
Page 38 32Z07617.book 36 ページ２０１２年７月３１日　火曜日　午後３時２１分 • Batteries produce explosive gases: If ignited, and explosion can cause serious injury or blindness. Provide adequate ventilation when charging. • CHEMICAL HAZARD: Battery electrolyte contains sulfuric acid. Contact with eyes or skin, even through clothing, may cause severe burns.
Page 39 32Z07617.book 37 ページ２０１２年７月３１日　火曜日　午後３時２１分 Oil Alert system The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the Oil Alert system will automatically shut down the engine (the engine switch will remain in the ON position).
Page 40: Stopping The Engine
32Z07617.book 38 ページ２０１２年７月３１日　火曜日　午後３時２１分 7. STOPPING THE ENGINE To stop the engine in an emergency, turn the engine switch to the OFF position. IN NORMAL USE: 1.Switch off the connected equipment and pull the inserted plug. PLUG 2.Turn the engine switch to the OFF position. ENGINE SWITCH...
Page 41 32Z07617.book 39 ページ２０１２年７月３１日　火曜日　午後３時２１分 3.Turn the fuel cap vent lever fully counterclockwise to the OFF  position. FUEL CAP VENT LEVER CAUTION:  Be sure the fuel cap vent lever and the engine switch are in the OFF position when stopping, transporting and/or storing the generator. 4.When parallel operation has been executed, pull the receptacle box for parallel operation.
Page 42: Maintenance
(1) For commercial use, log hours of operation to determine proper maintenance  intervals. (2) Service more frequently when used in dusty areas. (3) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures.
Page 43 32Z07617.book 41 ページ２０１２年７月３１日　火曜日　午後３時２１分 1.CHANGING OIL Drain the oil while the engine is still warm to assure rapid and complete draining. CAUTION:  Make sure to turn the engine switch and the fuel cap vent lever to the OFF position before draining. 1.Loosen the maintenance cover screw and remove the maintenance cover.
Page 44 32Z07617.book 42 ページ２０１２年７月３１日　火曜日　午後３時２１分 2.AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Do not use gasoline or low flash point solvents for cleaning. They are flammable and explosive under certain conditions.
Page 45 32Z07617.book 43 ページ２０１２年７月３１日　火曜日　午後３時２１分 3.SPARK PLUG SERVICE RECOMMENDED SPARK PLUG: CR5HSB (NGK) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.Remove the spark plug maintenance cover. SPARK PLUG MAINTENANCE COVER 2.Remove the spark plug cap. 3.Clean any dirt from around the spark plug base.
Page 46 32Z07617.book 44 ページ２０１２年７月３１日　火曜日　午後３時２１分 5.Visually inspect the spark plug. Discard it if the insulator is cracked, chipped, or fouled. Clean the spark plug with a wire brush if it is to be reused. 6.Measure the plug gap with a feeler gauge. Correct as necessary by carefully bending the side electrode.
Page 47: Transporting/Storage
32Z07617.book 45 ページ２０１２年７月３１日　火曜日　午後３時２１分 9. TRANSPORTING/STORAGE To prevent fuel spillage when transporting or during temporary storage, the generator should be secured upright in its normal operating position, with the engine switch OFF. The fuel cap vent lever is turned fully counterclockwise to the OFF position....
Page 48 32Z07617.book 46 ページ２０１２年７月３１日　火曜日　午後３時２１分 Before storing the unit for an extended period: 1.Be sure the storage area is free of excessive humidity and dust. 2.Drain the fuel. Gasoline is extremely flammable and is explosive under certain  conditions. Perform this task in a well ventilated area with the engine stopped.
Page 49 32Z07617.book 47 ページ２０１２年７月３１日　火曜日　午後３時２１分 3.Change the engine oil. 4.Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder. Crank the engine several revolutions to distribute the oil, then reinstall the spark plug. 5.Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed.
Page 50: Troubleshooting
32Z07617.book 48 ページ２０１２年７月３１日　火曜日　午後３時２１分 10. TROUBLESHOOTING When the engine will not start: Is there fuel in Refill the fuel the tank? tank. Is the engine Turn the engine switch ON? switch ON. Is the enough oil Add the in the engine? recommended oil.
Page 51 32Z07617.book 49 ページ２０１２年７月３１日　火曜日　午後３時２１分 Appliance does not operate: Except U type: Turn the AC Is the AC circuit circuit protector protector ON? Is the output indicator on? Take the Is the Overload generator to indicator on? your servicing dealer. Check the Take the electrical NO DEFECTS...
Page 52 32Z07617.book 50 ページ２０１２年７月３１日　火曜日　午後３時２１分 No electricity at the DC receptacle: Is the DC circuit Turn the DC protector ON? circuit protector Take the generator to your servicing dealer.
Page 53: Specifications
32Z07617.book 51 ページ２０１２年７月３１日　火曜日　午後３時２１分 11. SPECIFICATIONS Dimensions and Weight Model EU20i Type G, GP3, GW, B, F, W, CL, U Description code EAAJ Length 512 mm (20.2 in) 521 mm (20.5 in) Width 290 mm (11.4 in) Height 425 mm (16.7 in) Dry weight 20.7 kg (45.6 lbs)
Page 54 32Z07617.book 52 ページ２０１２年７月３１日　火曜日　午後３時２１分 Noise Model EU20i Type G, GP3, GW, GW1, B, F, W, CL Sound pressure level at 71 dB (A) – the workstation (2006/42/EC) Microphone point CONTROL PANEL Center 1.60 m 1.0 m Uncertainty 2 dB (A) –...
Page 55: Wiring Diagram
32Z07617.book 53 ページ２０１２年７月３１日　火曜日　午後３時２１分 12. WIRING DIAGRAM INDEX (See inside back cover) G, GP3, GW, GW1, B, F, W, CL Types ........W–1 U Type ..................W–2 ABBREVIATIONS Symbol Part name Symbol Part name AC, CP AC Circuit Protector StpM Stepping Motor ACOR AC Output Receptacle (Throttle Control)
Page 56: Receptacle
32Z07617.book 54 ページ２０１２年７月３１日　火曜日　午後３時２１分 RECEPTACLE Type Shape Plug GROUND PIN GROUND PIN GROUND PIN G, GP3, GW, CL GROUND PIN GROUND PIN GROUND PIN GROUND PIN...

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