Johnson Controls Unitary Products XYE SERIES Technical Manual
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Johnson Controls Unitary Products XYE SERIES Technical Manual

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TECHNICAL
TECHNICAL
GUIDE
GUIDE
XYE SERIES
3 - 5 TON
60 HERTZ
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
5147364-BTG-A-0715

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Summary of Contents for Johnson Controls Unitary Products XYE SERIES

  • Page 1 5147364-BTG-A-0715 TECHNICAL TECHNICAL GUIDE GUIDE XYE SERIES 3 - 5 TON 60 HERTZ FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE...

  • Page 2: Table Of Contents

    • Thru-The-Base Connections for power and control wiring. • Power Exhaust • Field Installed Electric Heat Kit (XYE- 3-6 ton). Installation Instruction for the Electric Heat Kits may be found in the • Smoke Detectors Electric Heat Kits. Johnson Controls Unitary Products...

  • Page 3: Component Location

    5147364-BTG-A-0715 Component Location Heat Pump (3 Through 5 Ton) Click on the letters to see a description of the features. Johnson Controls Unitary Products...

  • Page 4: Features And Benefits

    Units will ship with MERV 4 throwaway filters standard; however MERV 8 and MERV 13 filters can be easily added through the tool-free filter access panel to meet LEED requirements. Refer to physical data tables for filter size details. Johnson Controls Unitary Products...
  • Page 5 1000 hour salt spray rating. All units are painted with a long and return air temperatures and the high and low pressure lasting, powder paint that stands up over the life of the unit. switch status on the independent refrigerant circuits. On units Johnson Controls Unitary Products...

  • Page 6: Factory Installed Options

    Rigid Mounted Blower Assembly - Dynamically balanced • 3=SA Smoke Detector indoor fans ensure better performance and reliability. Large access panels for easier access, service, and maintenance. • 4=RA & SA Smoke Detector X13 Direct drive (Standard Static Option) and belt drive Johnson Controls Unitary Products...

  • Page 7: Field Installed Accessories

    This kit adds an outdoor air enthalpy sensor and return air enthalpy sensor which enables economizer operation if the outdoor enthalpy is less than the setpoint of the economizer logic module. Johnson Controls Unitary Products...
  • Page 8 3-5 ton units available. Necessary • Hinged Filter Access Panel For Use With Horizontal hardware and connectors are included with the heaters. Flow Economizer - Allows hinged access to the filter section when used with a horizontal economizer. Johnson Controls Unitary Products...

  • Page 9: Nomenclature

    C= Fault Detection Diagnostics (FDD) Coil Options A = Standard Indoor & Outdoor Coils B = Standard Indoor Coil & E-Coat Outdoor Coil C = E-Coat Indoor Coil & Standard Outdoor Coil D = E-Coat Indoor & Outdoor Coils Johnson Controls Unitary Products...
  • Page 10 Supply Air Stream Smoke Detector XYE06 XYE04, XYE05, 2SD04701124 Return Air Stream Smoke Detector XYE06 XYE04, XYE05, 2SD04701324 Combination Supply & Return Air Stream Smoke Detector XYE06 XYE04, XYE05, 1TB0403 Small Footprint Thru The Base Electrical XYE06 Johnson Controls Unitary Products...

  • Page 11: Ahri Cooling Rating Table

    81.5 84.5 76.5 75.0 74.0 69.5 65.5 61.0 XYE05 (4) 82.0 85.0 77.5 75.5 74.0 70.0 66.5 62.0 XYE06 (5) 83.0 85.0 77.0 75.5 75.0 70.0 66.0 62.0 1. Rated in accordance with AHRI 270 standard. Johnson Controls Unitary Products...

  • Page 12: Physical Data

    Refrigerant control OUTDOOR FAN DATA Quantity Fan diameter (Inch) Type Prop Prop Prop Drive type DIRECT DRIVE DIRECT DRIVE DIRECT DRIVE No. speeds Number of motors Motor HP each 1100 1100 1100 Total CFM 3600 4000 4300 Johnson Controls Unitary Products...
  • Page 13 1. 2-inch Throwaway, Standard, MERV 4 (Minimum Efficiency Reporting Value) XYE04-06 Unit Limitations Unit Limitations Size Model Unit Voltage Applied Voltage Outdoor DB Temp (Tons) Max (°F) 208/230-1-60 208/230-3-60 04 (3) 460-3-60 575-3-60 208/230-1-60 208/230-3-60 05 (4) 460-3-60 575-3-60 208/230-1-60 208/230-3-60 06 (5) 460-3-60 575-3-60 Johnson Controls Unitary Products...

  • Page 14: Capacity Performance

    15.9 39.5 38.5 34.4 30.2 22.3 14.5 1500 42.4 42.0 40.8 39.6 31.7 23.8 15.9 39.3 38.9 38.8 38.7 30.5 22.3 14.1 42.2 42.2 42.2 42.2 39.6 31.7 23.7 39.2 39.2 39.2 39.2 38.6 30.1 21.6 Johnson Controls Unitary Products...
  • Page 15 1. These capacities are gross ratings. For net capacity, deduct the supply air blower motor heat (MBh = 3.415 x kW). Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. 2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products...
  • Page 16 21.0 50.8 50.3 45.1 39.9 29.5 19.1 2000 55.0 55.0 53.7 53.0 42.3 31.6 21.0 50.8 50.5 50.5 50.5 40.4 29.7 19.0 55.0 55.0 55.0 55.0 53.1 42.3 31.5 50.8 50.8 50.8 50.8 50.8 40.3 29.3 Johnson Controls Unitary Products...
  • Page 17 1. These capacities are gross ratings. For net capacity, deduct the supply air blower motor heat (MBh = 3.415 x kW). Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. 2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products...
  • Page 18 25.5 63.8 61.3 56.2 51.1 37.2 23.3 2500 66.0 64.5 64.5 64.5 54.3 39.9 25.4 63.0 61.8 61.8 61.8 52.2 37.4 22.6 64.8 64.5 64.5 64.5 64.5 54.2 39.2 62.1 62.1 62.1 62.1 62.1 51.5 35.7 Johnson Controls Unitary Products...
  • Page 19 1. These capacities are gross ratings. For net capacity, deduct the supply air blower motor heat (MBh = 3.415 x kW). Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor. 2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor. Johnson Controls Unitary Products...
  • Page 20 19.4 26.9 34.4 42.0 49.5 57.1 1600 11.3 18.5 25.8 33.1 40.4 47.7 55.0 12.4 20.4 28.4 36.4 44.3 52.3 60.3 12.4 19.9 27.4 34.9 42.4 49.9 57.4 2000 11.8 19.0 26.3 33.5 40.8 48.0 55.3 Johnson Controls Unitary Products...
  • Page 21 22.3 31.3 40.3 49.4 58.4 67.4 2000 11.8 20.8 29.7 38.6 47.6 56.5 65.5 13.5 22.9 32.4 41.8 51.3 60.7 70.2 12.3 21.5 30.7 39.9 49.1 58.3 67.5 2500 11.2 20.3 29.3 38.4 47.4 56.5 65.5 Johnson Controls Unitary Products...
  • Page 22 0.44 0.02 0.02 0.04 05 (4.0) 1600 0.08 0.52 0.02 0.02 0.04 1700 0.11 0.59 0.03 0.03 0.05 1800 0.13 0.66 0.03 0.03 0.05 1900 0.16 0.74 0.04 0.04 0.06 2000 0.20 0.81 0.04 0.04 0.07 Johnson Controls Unitary Products...
  • Page 23 1.100 1.050 1.000 Sea Level 0.950 1000 ft 0.900 2000 ft 3000 ft 0.850 4000 ft 0.800 5000 ft 6000 ft 0.750 7000 ft 8000 ft 0.700 9000 ft 10000 ft 0.650 0.600 Air Temperature (ºF) Johnson Controls Unitary Products...
  • Page 24 This value must be corrected for elevation. Example 2: A system, located at 5,000 feet of elevation, is to deliver 3,000 CFM at a static pressure of 1.4". Use the unit BHP at 5,000 ft. = 2.0 x .832 = 1.66 Johnson Controls Unitary Products...
  • Page 25 3. The pressure drop through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation. Johnson Controls Unitary Products...

  • Page 26: Airflow Performance

    1151 1.58 1222 1.69 1291 1.79 1357 1.90 1420 2.01 1480 2.13 1537 2.25 1591 2.39 Medium Static Option with Motor rated at 2.4-hp High Static Option with Motor rated at 2.9-hp Exceeds recommended blower speed Johnson Controls Unitary Products...
  • Page 27 1191 1.59 1259 1.68 1324 1.78 1387 1.88 1448 1.98 1506 2.09 1562 2.20 1615 2.31 Medium Static Option with Motor rated at 2.4-hp High Static Option with Motor rated at 2.9-hp Exceeds recommended blower speed Johnson Controls Unitary Products...
  • Page 28 2 (MED/LOW) 1593 1488 1381 1271 1150 XYE06 3 (MED) 1880 1792 1719 1632 1006 1527 1061 4 (MED/HI) 2066 1999 1907 1830 1048 1734 1100 5 (HI) 2237 2163 2097 1036 1998 1085 1815 1115 Johnson Controls Unitary Products...

  • Page 29: Power Exhaust Blower Curves

    Forbidden area Forbidden area 0.20 0.20 1000 1500 2000 2500 3000 3500 4000 4500 1000 1500 2000 2500 3000 3500 4000 4500 Air volume[CMH] Air volume[CMH] 575-3-50 Power Exhaust Fan Curve 460-3-60 Power Exhaust Fan Curve Johnson Controls Unitary Products...

  • Page 30: Electrical Data

    11125 10.5 25.3 58.6 56 115 59.6 57 118 11625 38.5 75.1 71 129 76.1 73 131 None 13.1 13.6 10646 22.1 22.6 460-3-60 11146 11.5 13.8 30.4 30.9 11446 16.8 34.1 34.6 575-3-60 None 10.1 10.5 Johnson Controls Unitary Products...

  • Page 31: Johnson Controls Unitary Products

    15.1 15.6 10646 24.1 24.6 460-3-60 11146 11.5 13.8 32.4 32.9 11446 16.8 36.1 36.6 575-3-60 5.7 38.9 None 11.2 11.6 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products...
  • Page 32 11125 10.5 25.3 62.9 61 120 63.9 62 122 11625 38.5 79.4 76 133 80.4 78 135 None 15.3 15.8 10646 24.3 24.8 460-3-60 11146 11.5 13.8 32.6 33.1 11446 16.8 36.3 36.8 575-3-60 None 11.9 12.3 Johnson Controls Unitary Products...
  • Page 33 None 17.3 17.8 10646 26.3 26.8 460-3-60 11146 11.5 13.8 34.6 35.1 11446 16.8 38.3 38.8 575-3-60 5.7 38.9 None 13.4 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products...
  • Page 34 11146 11.5 13.8 30 100 32.5 31 101 11446 16.8 35.7 34 103 36.2 35 104 575-3-60 5.7 38.9 None 10.7 11.1 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products...
  • Page 35 13.8 34.2 33 102 34.7 34 103 11446 16.8 37.9 36 105 38.4 37 106 575-3-60 5.7 38.9 None 12.4 12.8 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products...
  • Page 36 11146 11.5 13.8 32.5 31 103 32 104 11446 16.8 36.2 35 106 36.7 35 107 575-3-60 5.7 38.9 None 11.4 11.8 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products...
  • Page 37 13.8 34.7 34 105 35.2 34 106 11446 16.8 38.4 37 108 38.9 38 109 575-3-60 5.7 38.9 None 13.1 13.5 1. Minimum Circuit Ampacity. 2. Dual Element, Time Delay Type. 3. HACR type per NEC. Johnson Controls Unitary Products...

  • Page 38: Typical Wiring Diagrams

    5147364-BTG-A-0715 Typical Wiring Diagrams XYE04-06 Typical Wiring Diagrams Typical XYE04-06 Heat Pump w/wo Heat 208/230-1-60 Direct Drive Elementary Diagram Power Circuit Johnson Controls Unitary Products...
  • Page 39 5147364-BTG-A-0715 Typical XYE04-06 Heat Pump w/wo Heat 208/230, 460-3-60 Direct Drive Elementary Diagram Power Circuit Johnson Controls Unitary Products...
  • Page 40 5147364-BTG-A-0715 Typical XYE04-06 Cooling Unit w/wo Heat 575-3-60 Direct Drive Elementary Diagram Power Circuit Johnson Controls Unitary Products...
  • Page 41 5147364-BTG-A-0715 Typical XYE04-06 Heat Pump Unit w/wo Heat 208/230-1-60 Belt Drive Elementary Diagram Power Circuit Johnson Controls Unitary Products...
  • Page 42 5147364-BTG-A-0715 Typical XYE04-06 Unit w/wo Heat 208/230, 460, 575-3-60 Belt Drive Elementary Diagram Power Circuit Johnson Controls Unitary Products...
  • Page 43 5147364-BTG-A-0715 Typical XYE04-06 Heat Pump Unit Direct Drive Elementary Diagram Control Circuit Johnson Controls Unitary Products...
  • Page 44 5147364-BTG-A-0715 Typical XYE04-06 Heat Pump Unit Belt Drive Elementary Diagram Control Circuit Johnson Controls Unitary Products...

  • Page 45: Weights And Dimensions

    Unit 6 Point Load Weight Unit Center Of Gravity FRONT LEFT XYE04-06 Corner Weights Weight (lbs.) Center of Gravity 4 Point Load Location (lbs.) 6 Point Load Location (lbs.) Size Model (Tons) Shipping Operating 36.5 25.1 35.8 24.2 36.5 26.2 Johnson Controls Unitary Products...
  • Page 46 Power Exhaust Vert Flow Small Footprint Power Exhaust Horiz Flow Small Footprint Hail Guard Kit Small Short Factory Installed Hail Guard Kit Small Tall Factory Installed Curb Rigid 14" Small Footprint Curb Rigid 24" Small Footprint Johnson Controls Unitary Products...
  • Page 47 5147364-BTG-A-0715 XYE04-09 Unit Dimensions XYE04 Johnson Controls Unitary Products...
  • Page 48 5147364-BTG-A-0715 XYE05 and 06 Johnson Controls Unitary Products...
  • Page 49 NOTE: If utilities are required thru the base of the unit or thru Unit Models used with 1RC0456, 1RC0458 Roof Curb the roof curb the following field installed accessories can be purchased thru your dealer or contractor: ZX04 ZX05 1TB0403 - Thru the base electrical ZX06 Johnson Controls Unitary Products...

  • Page 50: Economizer Options

    Power Exhaust Horiz Flow Small Footprint 208V-230V 3-ph 2PE04704425 Power Exhaust Horizontal Flow Power Exhaust Horiz Flow Small Footprint 460V 3-ph 2PE04704446 Power Exhaust Horiz Flow Small Footprint 575V 3-ph 2PE04704458 Field Installed Vertical Flow Economizer Johnson Controls Unitary Products...
  • Page 51 5147364-BTG-A-0715 Field Installed Vertical Flow Economizer W/Power Exhaust Field Installed Horizontal Flow Economizer Johnson Controls Unitary Products...
  • Page 52 5147364-BTG-A-0715 Field Installed Horizontal Flow Economizer W/Power Exhaust Johnson Controls Unitary Products...

  • Page 53: Guide Specifications

    1. Aluminum foil- faced fiberglass insulation shall be used. 2. Insulation and adhesive shall meet NFPA 90A requirements for flame spread and smoke generation. 23 09 00 Instrumentation and Control for HVAC 23 09 13 Instrumentation and Control Devices for HVAC Johnson Controls Unitary Products...
  • Page 54 3. Shall allow access of up to 62 network variables (SNVT). Shall be compatible with all open controllers 4. Baud rate Controller shall be selectable using a dip switch. 5. Shall have an LED display independently showing the status of serial communication, running, errors, power, all digital outputs, and all analog inputs. Johnson Controls Unitary Products...
  • Page 55 2. Factory assembled, single- piece heating and cooling rooftop unit. Contained within the unit enclosure shall be all factory wiring, piping, controls, and special features required prior to field start- up. 3. Unit shall use environmentally sound, R-410A refrigerant. Johnson Controls Unitary Products...
  • Page 56 Fan shall be a direct drive or belt drive assembly and include an adjustable pitch motor pulley. Job site selected brake horsepower shall not exceed the motors Johnson Controls Unitary Products...
  • Page 57 Evaporator coils shall be leak tested to 150 psig, pressure tested to 450 psig, and qualified to CSA C22.2 No. 236-11 (UL 1995) 4th edition burst test at 1775 psig. Johnson Controls Unitary Products...
  • Page 58 2. Electric Drive (Direct Drive) X13 – 5 Speed/Torque Evaporator Fan: a. Multi- speed motor with easy quick adjustment settings. b. Blower fan shall be double- inlet type with forward- curved blades. c. Shall be constructed from steel with a corrosion resistant finish and dynamically balanced. Johnson Controls Unitary Products...
  • Page 59 Damper will admit up to 100% outdoor air for applicable rooftop units. f. Damper shall close upon indoor (evaporator) fan shutoff and/or loss of power. g. The damper actuator shall plug into the rooftop unit’s wiring harness plug. No hard wiring shall be required. Johnson Controls Unitary Products...
  • Page 60 h. Outside air hood shall include aluminum water entrainment filter. 3. Manual damper a. Manual damper package shall consist of damper, air inlet screen, and rain hood which can be preset to admit up to 25 or 50% outdoor air for year round ventilation. 4.

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