Turbo Air KUR9-1 Service Manual

Turbo Air KUR9-1 Service Manual

Commercial refrigerator
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Under Counter Table / Series Salad / Dual Table Series
KUR9-1
KUR12-2
KUF12-2
KUR15-2
KUF15-2
KUR18-3
KUF18-3
KUF9-1
KGR9-1
KGR12-2
KHR12-2
KGR15-2
KHR15-2
KGR18-3
KHR18-3
Commercial
Refrigerator
Service Manual
KHR9-1
KSR9-1
KSR12-2 KURF12-2
KSR15-2 KURF15-2
KSR18-3 KURF18-3

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Summary of Contents for Turbo Air KUR9-1

  • Page 1 Commercial Refrigerator Service Manual Under Counter Table / Series Salad / Dual Table Series KUR9-1 KUF9-1 KGR9-1 KHR9-1 KSR9-1 KUR12-2 KUF12-2 KGR12-2 KHR12-2 KSR12-2 KURF12-2 KUR15-2 KUF15-2 KGR15-2 KHR15-2 KSR15-2 KURF15-2 KUR18-3 KUF18-3 KGR18-3 KHR18-3 KSR18-3 KURF18-3...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Section 1 General Information ....................................4 1-1. How to use Power Cord ? ..................................4 1-2. How to disconnect the power cord? ..............................4 Section 2 Installation Instructions ..................................5 2-1. How to remove packing instructions..............................5 2-2.
  • Page 3 3-3-1. Basic Operation ....................................22 3-4. PCB Function Manual ....................................23 3-4-1.How to set up manual defrost ..............................23 3-4-2. How to remove the manual defrosting ..........................23 3-4-3. How to set up the correction of inside temperature ....................24 3-4-4.
  • Page 4 5-1-4.CONDENSER FAN MOTOR ................................37 5-1-5.EVAPORATOR FAN MOTOR ................................. 37 5-2. Filter Dryer ........................................38 5-3. Defrost Heater ......................................38 5-4. Thermal Fuse ........................................ 38 5-5. Capillary Tube Spec ....................................39 5-6. The cycle pressure of model starting (refrigerant weight) ..................... 39 5-7.
  • Page 5: Section 1 General Information

    Section 1 General Information 1-1. How to use Power Cord ? 1-1-1. Be sure not put more plug in the socket. Please use the dedicated outlet. -Overheated wire, which will cause fire or start malfunction 1-1-2. Wet hands off the power. - Life is in danger 1-2.
  • Page 6: Section 2 Installation Instructions

    Section 2 Installation Instructions 2-1. How to remove packing instructions Please set doors of products towards the same direction, tie the packing stick with ropes. Please cut the PE bag, then remove the packing box. Please remove all the packing parts around the products. Lift up the product, disassemble four screws, then remove the packing base.
  • Page 7: Location Product

    2-2. Location Product Be sure to set the unit in door! To prevent damage, leakage! Be sure that the location be chosen has a strong enough floor to support total weight of the cabinet and any other contents. The uneven will make noise and shake! Be sure to avoid corrosive environment! It will shorten the life of the unit Be sure no object is on top of the product!
  • Page 8: Section 3

    Section 3 Product Instructions 3-1. EXPLODE VIEW 3-1-1. KUR 9-1 / KUF9-1/KGR9-1 Explode View Part Cord Part Name Part Cord Part Name KR81410400 MAIN PCB KU91100100 CABINET ASSY KR81410300 FRONT PCB KR92100302 UNIT BRACKET KR81410704 UNIT FRONT COVER KR81900104 UNIT SAID COVER KR89910100 BOTTOM HINGE(R)...
  • Page 9: Khr 9-1 /Ksr9-1 Explode View

    3-1-2. KHR 9-1 /KSR9-1 Explode View KHR9-1 KSR9-1...
  • Page 10: Kur12-2/ Kuf12-2/Kgr12-2 Explode View

    Part Cord Part Name Part Cord Part Name KR81410400 MAIN PCB BR9AB00100 CABINET ASSY KR81410300 FRONT PCB KR92100302 UNIT BRACKET KR81410704 UNIT FRONT COVER KR81900104 UNIT SAID COVER KR89910100 BOTTOM HINGE(R) KF24900105 CONDENSER ASSY 9 12 15 KR5AF00102 DOOR(R)_1500 KF84900105 CONDENSER ASSY 18 KR89910402 TOP HINGE(R)...
  • Page 11: Khr12-2/Ksr12-2 Explode View

    Part Cord Part Name Part Cord Part Name KR81410400 MAIN PCB DK84400107 EVAP ASSY FRE KR81410300 FRONT PCB KR2FF00100 COUNTER TOP KR81410704 UNIT FRONT COVER KF85220305 EVAP FAN AIR GUIDE KR89940100 BOTTOM HINGE(L) KU21000100 CABINET ASSY 30229M0305 BOTTOM HINGE(L)GLASS KR92100301 UNIT BRACKET KR89910302 TOP HINGE(L)...
  • Page 12 KSR12-2 Part Cord Part Name Part Cord Part Name KR81410400 MAIN PCB BR2AB00100 CABINET ASSY KR81410300 FRONT PCB KR92100302 UNIT BRACKET KR81410704 UNIT FRONT COVER KR81900104 UNIT SAID COVER KR89910100 BOTTOM HINGE(R) KF24900105 CONDENSER ASSY REF KR2AF00102 DOOR(R)_1200 KF84900105 CONDENSER ASSY FRE KR89910402 TOP HINGE(R)...
  • Page 13: Kurf12-2 Explode View

    3-1-5. KURF12-2 Explode View Part Cord Part Name Part Cord Part Name KRF2500700 MAIN PCB KR2FF00100 COUNTER TOP KRF2500600 FRONT PCB KF85220305 EVAP FAN AIR GUIDE KR81410704 UNIT FRONT COVER KRF2000100 CABINET ASSY KR89940100 BOTTOM HINGE(L) KR92100301 UNIT BRACKET KR89910302 TOP HINGE(L)...
  • Page 14: Kur15-2/ Kuf15-2/Kgr15-2 Explode View

    3-1-6. KUR15-2/ KUF15-2/KGR15-2 Explode View Part Cord Part Name Part Cord Part Name KR81410400 MAIN PCB DK84400107 EVAP ASSY FRE KR81410300 FRONT PCB KR2FF00100 COUNTER TOP KR81410704 UNIT FRONT COVER KF85220305 EVAP FAN AIR GUIDE KR89940100 BOTTOM HINGE(L) KU21000100 CABINET ASSY 30229M0305 BOTTOM HINGE(L)GLASS KR92100301...
  • Page 15: Khr15-2/Ksr15-2 Explode View

    3-1-7. KHR15-2/KSR15-2 Explode View KHR15-2 KSR15-2 Part Cord Part Name Part Cord Part Name KR81410400 MAIN PCB BR5AB00100 CABINET ASSY KR81410300 FRONT PCB KR92100302 UNIT BRACKET KR81410704 UNIT FRONT COVER KR81900104 UNIT SAID COVER KR89910100 BOTTOM HINGE(R) KF24900105 CONDENSER ASSY REF KR5AF00102 DOOR(R)_1500 KF84900105...
  • Page 16: Kurf15-2 Explode View

    KR89910402 TOP HINGE(R) BR24200105 SUCTION PIPE(B) 12 15 U609000103 FAN COVER G2R5700200 COMP REF LX110 REF BR51H00100 EVA DUCT KHR G5R5700200 COMP FRE LX125 FRE BR51700108 EVA DUCT KSR BR84100100 FILTER DRYER CM25000101 EVA FAN MOTOR M729300102 DRAIN PAN BR2AD00103 EVAP-ASSY G8F5000200 CONDENSER FAN OTOR...
  • Page 17: Kur18-3/ Kuf18-3/Kgr18-3 Explode View

    KR5AF00202 DOOR(L)_1500 KF84900105 CONDENSER ASSY KR89910100 BOTTOM HINGE(R) KRF2600201 SUCTION PIPE(B) KR5AF00102 DOOR(R)_1500 NEK2150GK KR89910402 TOP HINGE(R) BR84100100 DRYER KRF5900100 EVA DRAIN GUIDE REF M729300102 DRAIN PAN KR91800203 EVA DRAIN GUIDE FRE G8F5000200 CONDENSER FAN MOTOR U609000103 FAN COVER REF KF82100208 UNIT BRACKET(A) KRF5200400...
  • Page 18: Khr18-3/Ksr18-3 Explode View

    30229M0405 BOTTOM HINGE(R)GLASS COMP NEK2150GK FRE KR8AF00302 DOOR_1800(M) BR84100100 DRYER JG8AF00205 ASS'Y GLASS DOOR R M729300102 DRAIN PAN M722900106 DOOR_1800(R) G8F5000200 CONDENSER FAN MOTOR JG8AF00205 ASS'Y GLASS DOOR R KF82100208 UNIT BRACKET(A) KR89910402 TOP HINGE(R) K3F3200901 LEVEL FOOT&CASTER M722900108 TOP HINGE(R)GLASS KG81200100 SMPS KR91800201...
  • Page 19 KSR18-3 Part Cord Part Name Part Cord Part Name KR81410400 MAIN PCB BR8AB00100 CABINET ASSY KR81410300 FRONT PCB KR92100302 UNIT BRACKET KR81410704 UNIT FRONT COVER KR81900104 UNIT SAID COVER KR89910100 BOTTOM HINGE(R) KF24900105 CONDENSER ASSY REF KR8AF00102 DOOR(R)_1200 KF84900105 CONDENSER ASSY FRE KR89910402 TOP HINGE(R)...
  • Page 20: Kurf18-3Explode View

    3-1-11. KURF18-3Explode View Part Cord Part Name Part Cord Part Name KRF2500700 MAIN PCB KF85220305 EVAP FAN AIR GUIDE KRF2500600 FRONT PCB KRF8000100 CABINET ASSY KR81410704 UNIT FRONT COVER KR92100301 UNIT BRACKET KR89940100 BOTTOM HINGE(L) KR81900104 UNIT SAID COVER KR89910302 TOP HINGE(L)...
  • Page 21: Wiring Diagram

    3-2. Wiring Diagram 3-2-1 (KUR 9-1, KUR12-2, KUR15-2, KUR18-3 KGR 9-1, KGR12-2, KGR15-2, KGR18-3) 3-2-2. Wiring Diagram (KUF 9-1, KUF12-2, KUF15-2, KUF18-3)
  • Page 22: Wiring Diagram (Khr 9-1, Khr12-2, Khr15-2, Khr18-3 Ksr 9-1, Ksr12-2, Ksr15-2, Ksr18-3)

    3-2-3. Wiring Diagram (KHR 9-1, KHR12-2, KHR15-2, KHR18-3 KSR 9-1, KSR12-2, KSR15-2, KSR18-3) 3-2-4. Wiring Diagram ( KURF12-2, KURF15-2, KURF18-3)
  • Page 23: Pcb Control Instruction

    3-4. PCB Control Instruction 3-3-1. Basic Operation 1) Plug in and the Display panel will be lighted and make a beep sound. The compressor will begin to run. 2) The compressor is automatically cycled by the electronic controller (PCB). 3) The Defrost cycle is automatically controlled by the PCB. 4) Good Air Flow in refrigerator unit is critical.
  • Page 24: Pcb Function Manual

    3-4. PCB Function Manual 1. After PCB setting ,bar LED show the unit inside temperatue 1. By pushing the up/down button, you can set the inside temperature, temperature will be displayed. 3-4-1.How to set up manual defrost Cancel the frosting function of evaporator. STEP OPERATION DISPLAY...
  • Page 25: How To Set Up The Correction Of Inside Temperature

    3-4-3. How to set up the correction of inside temperature STEP OPERATION DISPLAY RESULT Step 1 Push the ▼ ▲ button Five seconds. Step 2 Push the ▼button twice time. Now is the setting value. Setting Step 3 Push the ▲ button When changed Reference Table1 value Table 1...
  • Page 26: Change Model

    Table 2 Display Description Display Description Memo "00" unchangeable " 50" 5.0℃ ↑ "-10" 1.0℃ ↓ " 40" 4.0℃ ↑ "-20" 2.0℃ ↓ " 30" 3.0℃ ↑ "-30" 3.0℃ ↓ " 20" 2.0℃ ↑ "-40" 4.0℃ ↓ " 10" 1.0℃ ↑ "-50"...
  • Page 27: Change The Deforst Temperature

    Table 4 Freezer Model Ref Model Changeable from 4 to 12 hours Changeable from 4 to 60 hours Default "6" Default "10" 3-4-7. Change the deforst temperature STEP OPERATION DISPLAY RESULT Step 1 Push the ▼ ▲ button Five seconds. Step 2 Push the ▼button twotime.
  • Page 28: Control Eva Fan Motor

    3-4-9. Control Eva fan motor STEP OPERATION DISPLAY RESULT Step 1 Push the ▼ ▲ button Five seconds. Step 2 Push the ▼button ninetime. Now is the setting value. Step 3 Push the ▼ button When changed Setting value Reference Table 7 Table 7 Setting value description...
  • Page 29: Pcb Function Instructiondry -Type Model ( Ref / Fre)

    - E²ROM 이 read 및 write 가되지 Normal E²ROM ERROR 않는 경우 running Refrigerator When the refrigerator defrost 40 minutes, it will Normal defrosting automatically stop. running ERROR - The COMP continuously run 30 minutes. Normal Cycle ERROR The temperature of D-SENSOR doesn’t reach 0℃ running (freezer) 3-5.
  • Page 30: Section 4 Replacement Of Main Components

    Section 4 Replacement Of Main Components 4-1. Mullion Heater replacement A. Unscrew the four screws from mullion . B. Disconnect the connectors from Mullion Heater top. C. Take apart mullion front cover from mullion. D. Pull out the heater from the inlet.
  • Page 31: Cabinet Heater Replacement

    E. Reinstall the new mullion heater, do reversed in order. F. Seal gaps with silicon after installation. 4-2. Cabinet Heater replacement A. Disassemble Unit Front Cover. B. Disconnect housing connector.
  • Page 32 C. Unscrew the top hinge. D. Lift the door and pull out the door. E. Insert the and edge of “-“type screw driver into the gap between the frame and frame cover, take apart the frame. Pull out the heater from the inlet. F.
  • Page 33: Refrigeration Compartment Replacement

    4-3. Refrigeration compartment replacement A. Disassemble Unit Front Cover.. B. Unscrew unit Side Cover. C. Unscrew the comp base. D. ull out the condensing unit.
  • Page 34: 4-4.Remove Counter Top

    Refrigeration compartment 4-4.Remove Counter Top A.Unscrew the cabinet Reinforce. B.Unscrew the counter top bracket(Right). C.Unscrew the counter top bracket(Left).
  • Page 35: 4-5.Remove Evap Motor

    D. Cut the counter top out of cabinet as below. 4-5.Remove Evap Motor A. Disassemble counter top and do as below. B. Unscrew evap cover. Take apart Evap Motor Housing.
  • Page 36: 4-6.Remove Evaporator

    Unscrew Evap Motor Bracket. Remove Evap. 4-6.Remove Evaporator Disassemble Counter Top and Evap Motor, then do as below. Unscrew Air Guide, disconnect sensor connector, take apart Air Guide. - Reforgerator...
  • Page 37: Section 5 Customer Support

    - Freezer Section 5 Customer Support 5-1. MAIN COMPONENTS 5-1-1.COMPRESSOR MODEL PART NAME PART NO. TYPE OF INPUT REFRIGERAN KUR/KGR9-1 / 12-2 / 15-2 LX110LAJM G2R5700200 1/4HP RSCR 220V 50Hz R-134a KUR / KGR18-3 LX125LAJM G5R5700200 1/3HP RSCR 220V 50Hz R-134a KUF9-1 / 12-2 / 15-2 LX125LAJM...
  • Page 38: 5-1-3.Compressor Capacitor

    5-1-3.COMPRESSOR CAPACITOR MODEL STARTING RUNNING MAKER NOTE KUR/KGR9-1 / 12-2 / 15-2 400V/5 ㎌ KUR / KGR18-3 400V/5 ㎌ KUF9-1 / 12-2 / 15-2 400V/5 ㎌ KUF18-3 330V/72~88чF KHR/KSR9-1 / 12-2 / 15-2 400V/5 ㎌ KHR/KSR18-3 400V/5 ㎌ KURF12-2 KURF15-2/KURF18-3 330V/72~88чF 400V/5 ㎌...
  • Page 39: Filter Dryer

    5-2. Filter Dryer MODEL PART NO. REFRIFERANT SPEC NOTE KUR/KGR9-1 / 12-2 / 15-2 KUR / KGR18-3 KUF9-1 / 12-2 / 15-2 BR84100101 R-134a C-052-5 KUF18-3 KHR/KSR9-1 / 12-2 / 15-2 KHR/KSR18-3 KURF12-2 KURF15-2/KURF18-3 5-3. Defrost Heater MODEL PART NO. SPEC NOTE KUF9-1...
  • Page 40: Capillary Tube Spec

    5-5. Capillary Tube Spec Model Suction Pipe A Suction Pipe B Tube I.D Length Tube I.D Length KUR9-1 KGR9-1 Ф2.4XФ1.2 600mm Ф2.4XФ1.2 2500mm KUR12-2 KGR12-2 Ф2.4XФ1.2 600mm Ф2.4XФ1.2 2500mm KUR15-2 KGR15-2 Ф2.4XФ1.2 600mm Ф2.4XФ1.2 2500mm KUR18-3 KGR18-3 Ф2.4XФ1.2 600mm Ф2.4XФ1.2...
  • Page 41 KHR12-2 LX110LAJM R134a 240gr KHR15-2 LX110LAJM R134a 240gr KHR18-3 LX125LAJM R134a 300gr KSR9-1 LX110LAJM R134a 240gr KSR12-2 LX110LAJM R134a 240gr KSR15-2 LX110LAJM R134a 240gr KSR18-3 LX125LAJM R134a 300gr KURF12-2 LX125LAJM R134a 290gr KURF15-2 NEK2150GK R404a 310gr KURF18-3 NEK2150GK R404a 320gr...

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