40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 SAFETY PRECAUTIONS The product and the instruction manual describe important information to prevent possible harm to users and damage to the property and to use the product safely. Understand the following description (signs and symbols), read the text and observe Descriptions.
Please read instructions carefully before altering any programming or configuration information. The 40005E module operates independently and can also be connected to a data Highway for remote systems communication functions through a personal computer or a distributed control system (DCS) using RS 485 or Ethernet communication.
Issue No:02 1.1 Product Ordering Code The 40005E (Enhanced Bargraph Indicator) unit has a nameplate affixed to the one side of the enclosure. Check the model and suffix codes inscribed on the nameplate to confirm that the product received is that which was ordered.
To connect the protective conductor terminal to earth, complete these steps: 1) Use a spade lug to make contact with the metal surface of the 40005E. 2) Use a green and yellow wire to reliably earth the protective conductor terminal. Wire gauge must be no thinner than the current-carrying wire in the product‟s mains supply.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Side View and Top View Figure 2 Side View and TOP view 2.3 Maintenance and Inspection This Section describes maintenance and inspection such as daily inspection, periodical inspection, and cleaning.
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40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 through compliance tests. Installation state: Check for looseness of the cable connector and damage of the cable-No looseness or damage. Ambient environment: Check if the temperature and humidity are within the specified values.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 3. HARDWARE SPECIFICATION 3.1 Input Specification NO. OF CHANNEL 1 or 2 APPLICABLE STANDARDS DIN (ITS-90) for Thermocouple and RTD INPUT TYPE As specified in Table 4. SAMPLING PERIOD PER 50 ms for TC and Linear Input and 100 ms for RTD...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 3.12 Environmental Specification AMBIENT TEMPERATURE -10 to 55°C HUMIDITY 30% to 95% RH (Non-Condensing) TEMPERATURE COEFFICIENT For All Analog input circuits < 100ppm WEIGHT 1.25 KG INSTRUMENT WARM-UP TIME <15 minutes after power on...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 4. FRONT AND REAR PANEL DIAGRAM 4.1 Front Panel Diagram Figure 3 Front Panel Diagram for Dual Channel Name of Part Indication on Front Panel Channel Data Display Channel Data 101 LED segment for indicating Channel...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 4.2 Key Function Description Keys Operation It allows Mode Selection when pressed during Run mode, while it MENU/ENTER KEY allows saving value of a parameter inside a mode. When inside any mode, it allows to enter in sub-mode.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 5. CONNECTION DIAGRAM 5.1 Connection Terminal Details DO – RL Relay Terminals: 15 Pre-Feb. Cable Power Supply: Live (L/+), Neutral(N/-) and Earth ( Pre-Feb. Cable AI-1 Analog Input and Output: 12 ...
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Issue No: 02 Connect the protective conductor terminal to earth, Use a spade lug to make contact with the metal surface of the 40005E. All wiring must confirm to appropriate standards of good practice and local codes and regulations. Wiring must be suitable for Voltage, Current and temperature rating of the system.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 Communication Cable Details: Figure 10 Communication Cable Connections RS485 Cabling Methodology should be Shielded single twisted pair cable. RS485 is designed to be used with a single twisted pair cable. It would reduce noise induced through ground potential differences.
1) Connect Digital Output- Relay cable, Analog Input cable and Communication cable to 40005E as shown in figure 7,figure 8, figure 9 respectively. 2) Connect Power supply (Either 85-265 VAC or 18-36 VDC , as per the ordering code) to 40005E. The power on message on display will be “init”.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Figure 15 Calibration Mode and Security Mode Flow diagram Note : For All modes, Ch-2 and Ch-All will be displayed for Dual Channel Bargraph only. For Single Channel Bargraph, the value will be stored for Channel-1 by default.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 7.2 Menu Parameters- In Detail Note : For All modes, Ch-2 and Ch-All will be displayed for Dual Channel Bargraph only. For Single Channel Bargraph, the value will be stored for Channel-1 by default.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Table 8 Program Mode Parameters Program Mode Channel Shows Window Name Setting name and description Default value only if Symbol Password Password Asking for Password is other than zero Program Password...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 Table 9 Configuration Mode Parameters Configuration Mode Channel Shows Window Name Setting name and description Default value only if Symbol Password Password Asking for Password is other than zero Password...
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40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 applicable for (dP) Linear input type yes / no Sqrt Square root (Only 0(for all 2 (YES/NO) applicable for 0 : NO channels) (Sqrt) Linear input types) 1: YES ACJC/FCjC/CCJC (ACJC/FCJC/CCJC)
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 Table 11 Input Type Selection Type I/PNO Type Display Range Resolution none NONE E-Tc -200 to 1000C J-tc -200 to 1200C 0.1°C K-tc -200 to 1370C T-tc -200 to 400C B-tc 450 to 1800C...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 Table 14 Sub Parameters of DO(Digital Output) Configuration Mode Sub parameters of DO(Digital Output) Configuration Mode Channel Setting name and Window Name Default value Shows only if description Symbol nr / fs do.lg...
Configuration DO(Digital Output) Configuration: Total numbers of relays in 40005E are 5. For one channel maximum Five numbers of DOs can be assigned. Among them one DO can only be assigned for control operation and four remaining DOs can be assigned for Alarm/Trip operatoin. Below example shows different configuration and different mapping of different DOs to 2 channels.
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40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 Mapping and AS4. Mapping, Relay 3 is mapped to channel 1 in AS1. Mapping and AS2. Mapping. 6) Based On Watchdog Output ( Disable / Enable) selection , Error messages will be shown. i.e.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 8.4 Watchdog Timer(WDT) / Watchdog Output Operation. 7) Any DO can be mapped to W.D.MP(Watchdog Mapping) . Means, that particular DO is used as Watchdog Output. Note that, any DO which is assigned to A1.MP or A2.MP or A3.MP or A4.MP or C.S.MP cannot be mapped to W.D.MP and vice versa.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 1) None means no AO(Analog Output)(Retransmission Output) is assigned to particular channel. 2) AO O/p number = 0 represents “None” . AO O/p Number = 1 to 2 represents “Retransmission No. 1 to Retransmission No. 2”. For more details refer Table 18.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Note 3: 1) CHANNEL Window shows sub parameter configuration name. i.e. while setting Ethernet IP (E.Ip.), Ethenet IP 1(E.ip.1) will be shown on same window. And so on. All sub parameters of Ethernet configuration will be shown as explained.
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40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 1: YES p.l.HH Periodic Log 0 to 23 time - Hour (Refer Note 5) (P.L.HH) p.l.mm Periodic Log 0 to 59 time – Minute (Refer Note 5) (P.L.MM) p.l.ss Periodic Log 0 to 59 time –...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 4) Periodic Log time is settable in HH:MM:SS format. By default it is 00:00:01. 5) RTC related parameters are for setting date and time in Data logging. 3) Calibration Mode : By Pressing MENU key, CHANNEL window shows (CAL) message.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 DECREMENT key to modify value if required. OR press ESCAPE key and then INCREMENT Cf.md key to go to next parameter (CF.md). ESCAPE KEY is used to come out of CF.MD(sub parameter of Security mode).
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40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Calibration and parameters will ALL-Set ALL values to set to default value F.RST = 2 factory default value (ALL) (Refer Note 6) Note 6: After resetting Calibration / Parameters / All values to factory reset values, the CHANNEL...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 8. ALARM OUTPUT, CONTROL OUTPUT , DIGITAL OUTPUT AND WATCHDOG OUTPUT OPERATION 8.1 Alarm Output Operation Every single channel can have maximum 5 set points. 4 for Alarm outputs(1 for Alarm 1 Set Point , 1 for Alarm 2 Set Point, 1 for Alarm 3 Set Point, 1 for Alarm 4 Set Point) and 1 for Control Set Point, totaling 8 alarm outputs and 2 control outputs for 2 number of channels.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Table 26 Alarm 1 and Alarm 2 Maintained Alarm Logic ALARM AL1 MAINTAINED ALARM (when in abnormal condition ack not pressed) NORMAL CONDITION NORMAL ABNORMAL UP (O/S) DOWN (O/S) HIGH ALARM...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 8.2 Control Output Operation Control Output is the simplest form of temperature control. The output from the device is either on or off, with no middle state. For heating control, the output is on when the temperature is below the set point, and off above set point.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 8.4 Watchdog Timer(WDT) / Watchdog Output Operation The WDT, when enabled, operates from the internal Low-Power RC (LPRC) Oscillator clock source. The WDT can be used to detect system software malfunctions by resetting the device if the WDT is not cleared periodically in software.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 9. CALIBRATION PROCEDURE Calibration is provided for ambient temperature, PV sensor input, Analog Output (Retransmission output)(Optional). First select the calibration function as described below and then follow the procedure depending on the parameter to be calibrated.
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(rtr.1) . It indicates which Retransmission output needs to be calibrated. By pressing MENU key, CHANNEL window shows the value being outputted on Retransmission output terminals. In 40005E there are 2 number of Analog Output(Retransmission Output) are available. Now, measure the value using a highly accurate digital multi meter.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 10. MODBUS COMMUNICATION DETAIL 10.1 Overview When ENHANCED BARGRAPH INDICATORs are setup to communicate on a Modbus network using RTU (Remote Terminal Unit) mode, each 8–bit byte in a message contains two 4–bit Hexadecimal characters.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Valid slave device addresses are in the range of 0 – 247 decimal. The individual slave devices are assigned addresses in the range of 1 – 247. Address 0 is used for the broadcast address, which all slave devices recognize.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Table 36 Details of abnormal Conditions of Process Value Abnormal Value (Integer) Description 32762 Reserved 32764 Channel Skip 32765 UNDER Value 32766 OVER Value 32767 Channel OPEN Indication Table 37 DO (Digital Output) Status Register and its bits arrangement...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 11. TROUBLESHOOTING If the operating display does not appear after turning on the ENHANCED BARGRAPH INDICATOR ‟s power, follow the measures in the procedure below. If a problem appears complicated, contact our sales representative.
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 APPENDIX – A PV STATUS DURING SENSOR BURN OUT CONDITIONS PV INPUT STATUS DISPLAY DURING BURNOUT CONDITION: Table 63 PV Status during Burn Out Condition Display Input type Bar Display Message LED will be „OFF‟...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 RETRAMISSION OUTPUT TABLE FOR OPEN /OVER /UNDER CONDITION (Optional): Table 64 Retransmission Output during Open/Over/Under Condition RETRASMI VARIABLE SCALE ACTION OPEN OVER UNDER ERROR SSION Holds the last Holds the last...
40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 APPENDIX – B HOW TO FETCH HISTORICAL DATA? HOW TO FETCH HISTORICAL DATA : 1. For Periodic Logging: Periodic Data logging Record Frame Detail: Parameter Detail Bytes Log Frame detection (101,102)
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40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No:02 Modbus Address for Periodic Data fetching: Modbus Parameter Parameter Description Access Remarks Address Type 42301- Data Fetched Periodic Log Integer 42375 Hold Data 42377 Integer Fetch Data 42376 Integer 42378- 42378 [Higher byte]...
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40005E (Enhanced Bargraph Indicator) REF NO: m42B/om/101 Issue No: 02 Data for record number 5 - 6 will be loaded into data registers Write Fetch data = 1 Data for record number 7 - 8 will be loaded into data registers So in same manner data registers will be filled with 2 –...
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