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Summary of Contents for ACS ACD
- Page 1 Compressed Air Dryer Models: ACD/SCD Part Number: 882.03168.00 Bulletin Number: DRY1-600.00 Effective: 03/2014...
- Page 2 Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________________ _________________________ _________________________ _________________________ _________________________ We are committed to a continuing program of product improvement. Specifications, appearance, and dimensions described in this manual are subject to change without notice. DCN No. ____________ ©...
- Page 3 Shipping Info Unpacking and Inspection You should inspect the equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment.
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Page 4: Table Of Contents
Table of Contents CHAPTER 1: SAFETY ............... 6 How to Use This Manual ..................... 6 Safety Symbols Used in this Manual ..............6 General Safety Regulations ..................7 Responsibility ......................7 Warnings and Precautions ..................8 CHAPTER 2: FUNCTIONAL DESCRIPTION ......9 Models Covered in This Manual .................. - Page 5 CHAPTER 7: APPENDIX ............26 Warranty ........................26 Technical Specifications .................... 27 Dryer Operating Parameters ................28 Dimensions......................29 Spare Parts List ........................30 Compressed Air Dryer...
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Page 6: Chapter 1: Safety
Chapter 1: Safety How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your dryer. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. This manual covers only light preventative maintenance. No other maintenance should be undertaken without first contacting a service engineer. -
Page 7: General Safety Regulations
General Safety Regulations Read and follow the instructions in this manual before installing, operating or maintaining any equipment. Additional copies are available from the manufacturer. Install, operate, and maintain this equipment according to applicable work and safety codes for your location. This includes OSHA, CE, NEC, CSA, SPI, and many other local, national, and international regulations. -
Page 8: Warnings And Precautions
Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. To avoid possible personal injury or equipment damage when installing, operating, or maintaining this dryer, use good judgment and follow these safe practices: þ... -
Page 9: Chapter 2: Functional Description
Chapter 2: Functional Description Models Covered in This Manual This manual provides instructions for installing and operating your 5, 10 or 15 cfm compressed air dryer. General Description Mini compressed air dryers are designed to generate heated, dehumidified air at carefully controlled temperatures for use in plastic drying systems. -
Page 10: Safety Features
Safety Features This section includes information on safety devices and procedures that are inherent to the 10 cfm compressed air dryer. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment. -
Page 11: Remote Membrane Dryer For Low-Dewpoint Operation (Optional)
Remote Membrane Dryer for Low-Dew point Operation (Optional) Membrane dryers take a small percentage of the dried gas and direct it back in a sweeping pattern through the module shell. This provides a driving force to remove the moisture with the minimum purge required. -
Page 12: Microprocessor Controls
Microprocessor Controls The 10 cfm compressed air dryer uses a microprocessor-based PID temperature controller for maintaining process air temperature. The controller is a modular, self-contained unit that you can remove from the mounting housing. All parameters except for the process air set point are factory set and adjusted. -
Page 13: Identifying The Controller's Buttons And Indicators
Identifying the Controller’s Buttons and Indicators Button or Indicator Function During normal operation, the PV numeric LED indicator displays the process temperature at the To PV display Process thermocouple. It also lists parameters during set-up and error messages if any errors occur. During normal operation, the SV numeric LED indicator displays the set point temperature selected for the dryer. -
Page 14: Understanding The Controller's Parameters
Lights when the auto/manual mode is set to manual MANU Manual Mode mode. Lights when the setting change protect is ON. (Key) Understanding the Controller’s Parameters Set- Parameter Function Level Can be set to “RUN” or “STOP.” When “RUN” is selected, the control is running. -
Page 15: Restoring Factory Default Settings
Restoring Factory Default Settings If the preset parameters on the controller have been tampered with and it no longer properly controls temperature and displays dew point, you can restore the controllers to the factory setup. Contact the Service department for detailed instructions. Compressed Air Dryer Chapter 2: Functional Description 15 of 31... -
Page 16: Chapter 3: Installation
Chapter 3: Installation Uncrating the Equipment The 10 cfm compressed air dryer has a handle at the top of the cabinet to use for lifting. For hopper-mount configurations, be sure to support the hopper when lifting and placing the dryer. Use caution and observe safety rules when lifting and placing your dryer. Be sure it is securely attached and additional bracing is used if necessary. -
Page 17: Connecting A Floor-Mount Dryer To A Hopper
Connecting a Floor-Mount Dryer to a Hopper (Optional) Use high-temperature flexible dryer hose or rigid tubing to connect the dryer to the drying hopper. Keep the delivery hose to the drying hopper as short as possible to minimize heat loss. We strongly recommend insulated hose for maximum energy savings. Make sure that hoses are not kinked or collapsed. -
Page 18: Making Compressed Air Connections
Making Electrical Connections The serial tag lists voltage, phase, and amp draw information. Line voltage must be within plus or minus ten percent of the voltage listed on the serial tag, or damage may occur. Never supply any voltage other than what the dryer is configured for. Fulfill all national, state, and local safety and electrical code requirements. -
Page 19: Installing The Remote-Mount Membrane Dryer (Optional)
Installing the Remote-Mount Membrane Dryer (Optional) The membrane drying kit can be mounted anywhere near the compressed air dryer. The kit is pre-assembled with a bracket that can be mounted to any flat surface with two screws. Use Figure 5 as a reference for this installation. Remove the large particle filter, including the close nipple, from the inlet of the compressed air dryer. -
Page 20: Chapter 4: Operation
Chapter 4: Operation Before beginning dryer operation, make sure that there is a good compressed air connection and that the main power is securely plugged in. Check the process hose and hopper exhaust filter for tight connections. Check all companion equipment, such as the drying hopper; verify that the loading system is ready for operation. -
Page 21: Start-Up
Start-up Use the following procedure to start the dryer: Turn on the disconnect switch in the power drop, close the slide gate at the bottom of the drying hopper. Close the slide gate at the bottom of the drying hopper. Fill the drying hopper with material. -
Page 22: Chapter 5: Maintenance
Chapter 5: Maintenance This dryer is designed to be virtually maintenance-free. This unit is factory-sealed. Any service required on this unit must be performed by factory personnel at the manufacturer’s facility. The compressed air dryer is sealed at the factory. Removing this seal WARNING! and opening the box that houses the dryer will void your warranty. -
Page 23: Chapter 6: Troubleshooting
Replacing the Fuse Outside of the Cabinet Note: If the compressed air dryer does not start when the ON/OFF switch is in the “ON” position, check the main power supply to ensure that it is properly installed. If the main power supply is correct, check the fuse. This is located on the front of the driver cabinet. - Page 24 Chapter 6: Troubleshooting The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components. All normal trouble-shooting must be accomplished with the unit turned off, power disconnected, and with the machine tagged as out of service.
- Page 25 Problem Possible Cause Possible Remedy Check control power fuse for Disconnect switch or Control continuity. Turn disconnect Power switch not set to ON. switch and control power Control Power fuse blown. switch ON. The key protection switch is Set the key protection switch set to ON.
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Page 26: Chapter 7: Appendix
Chapter 7: Appendix Warranty Warranty Returns Prior to the return of any material, authorization must be given by the manufacturer. A RMS number will be assigned for the equipment to be returned. Reason for requesting the return must be given. All returns are to be shipped prepaid. -
Page 27: Technical Specifications
Technical Specifications · Average dew point: -10ºF (-23ºC) · Average dew point with optional membrane dryer: -40ºF (-40ºC) · Heating capabilities up to 400ºF · Large particle compressed air filter · Exhaust air cartridge filter · 1/16 DIN PID temperature controller ·... -
Page 28: Dryer Operating Parameters
Dryer Operating Parameters Material Drying Drying Drying Hopper Capacity,* lbs./hr (kg/hr) Temp, ºF, time in Initial Final 0.4 cu. ft. 0.8 cu. ft. 0.9 cu. ft. (ºC) hours moisture moisture (11 liter) (22 liter) (25 liter) content. content drying drying drying 0 in % 0 in %... -
Page 29: Dimensions
Dimensions (305) 13.4 (339) 12.25 (311) 15.7 (398) (172) (185) Compressed Air Dryer Chapter 7: Appendix 29 of 31... -
Page 30: Spare Parts List
Spare Parts List Parts not included in this list must be replaced by the factory. Part No. Quantity Description 35452 Filter Regulator 725.00002.00 Fuse (110 volt) 725.00001.00 Fuse 220/1/50 725.00001.00 Fuse 230/1/60 CT92241 Hopper Mounting CLDMP CT94233 Hopper Mounting Gasket Compressed Air Dryer Chapter 7: Appendix 30 of 31... -
Page 31: Technical Assistance
To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us. A customer replacement parts list is included in this manual for your convenience. ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service.
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