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Table of Contents
Troubleshooting
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Summary of Contents for Johnson Matrix Retail TF30
- Page 1 Issue e date 201 16-09-27 Edition Doc No SM-TM M-AF-003 JOHNSO vision Edition ti Page 16-12-26 ohnso on Ind ustrie es (Sh hangh hai) C Co., Lt 0/TF5 50/T50 0-02/T7 70-02 Serv vice M Manual Approval Review Editor le Schweitz Alex Tang...
- Page 2 Produ uct Bro Matrix R Retail T Matr rix Reta ail TF50 Matrix R Retail T5 50-02 Matrix x Retail T70-02...
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Page 3: Table Of Contents
Contents CHAPTER 1: SERIAL NUMBER LOCATION ....................4 CHAPTER 2: TROUBLESHOTING 2.1 Electrical Diagram…………………………………………………………………………………………………5 2.2 MCB instructions……………………………………….……………………………….……………………..8 2.3.1 Troubleshooting - No Function For Safety Key ................... 12 2.3.2 Troubleshooting - No Response For Machine When Pressing Start……………………………………..13 2.3.3 Troubleshooting - Incline Motor Issues .................... -
Page 4: Chapter 1: Serial Number Location
HAPTER 1 : Serial Nu umber Loca a tion Serial Nu umber Loc cation... -
Page 5: Chapter 2: Troubleshoting
CHAPTER R 2: Trou bleshootin 2.1 ELEC CTRICAL D DIAGRAM 1. MCB E LECTRICA AL DIAGRA AM---TF30 0/TF50/TF 50-02 Fig-1 the M MCB TO CO NSOLE PIN LAYOUT Fig- -2 the MCB B TO SPEED D SENSOR P PIN LAYOUT Fig-3 3 The MCB T TO INCLINE... -
Page 6: Console Replacement
CONSOL LE ELECTR RICAL DIA AGRAM---T TF30 2. CONSO OLE ELEC CTRICAL D DIAGRAM ---TF50/T5 5 0-02/T70- - 02... - Page 7 3. MCB E LECTRICA AL DIAGRA AM---T70- Fig-1 th he MCB TO C CONSOLE P PIN LAYOUT Fig g -1 MCB TO INCLINE PI N LAYOUT Fig-3 The e PIN VOLTA AGE INFORM MATION...
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Page 8: Mcb Instructions
2.3. MCB instruction 1. TF30/T TF50/TF50- Fig -1 Power Line in terminals Incline moto or power cab le socket Drive motor cable termin nals Speed sens or cable soc cket Console cab ble socket Software bu urning cable s socket... - Page 9 2. MCB L ED’s funct tion indicat tor (TF30/T TF50/TF50 0-02) Table1-MC CB LED FU NCTION LED No Color ctive active nction Symp ptom LED1 ght on ligh ht off Driv ver Motor act tive Not v voltage to dr ive motor LED2 Green...
- Page 10 3. MCB C CIRCUIT BO OARD INS STRUCTIO ONS (T70-0 02) Fig-1 JP01 Drive mo otor cable soc cket JP02 Power Li ne in socket Console set cable so cket Incline m motor cable so ocket JP05 Fan cable e socket 10 0...
- Page 11 4. MCB L ED’s funct ion indicat or -TF70-0 0 2 (Fig1&F F ig2) Table1-MCB B LED FUNC CTION Table 2-M MCU STATU S (LED6)
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Page 12: Troubleshooting - No Function For Safety Key
CHAPTER 2: Troubleshooting 2.3.1. TROUBLESHOOTING – NO FUNCTION FOR SAFETY KEY SOLUTION: a. Check if the safety key is totally inserted into the console. - If not, remove and insert again. b. C h e c k i f the safety key is oxidized or damaged. - I f y e s , try cleaning it or replace it. -
Page 13: Troubleshooting - No Response For Machine When Pressing Start
CHAPTER 2: Troubleshooting 2.3.2 TROUBLESHOOTING – NO RESPONSE FOR MACHINE When Pressing Start SOLUTION: a. Check if the console beeps when all keys are pressed. If no, replace the keypads b. Enter Engineering Mode, and scroll to ENG 1 (Hardware Test). Press the “ENTER” key first and then the key “START”. -
Page 14: Troubleshooting - Incline Motor Issues
CHAPTER 2: Troubleshooting 2.3.4 TROUBLESHOOTING - INCLINE MOTOR ISSUES SOLUTION: a. While using the machine press the "INCLINE" keys, the console should beep and display incline change, if no, replace the key pad b. Enter Engineering Mode, and scroll to ENG 1 (Hardware Test). Press the “ENTER” key first and then the “START”... -
Page 15: Troubleshooting - Noise Issues
CHAPTER 2: Troubleshooting 2.3.4 TROUBLESHOOTING - NOISE ISSUES SOLUTION: a.Thumping noise twice per rotation on new machine This noise is from the roller or running belt. - If this is a new unit, some noise is normal as the running belt forms around the rollers. - Check that the belt is centered and tensioned correctly. -
Page 16: Troubleshooting - Heart Rate Function Issues
CHAPTER 2: Troubleshooting 2.3.5 TROUBLESHOOTING- HEART RATE FUNCTION ISSUE SOLUTION: a.Telemetric heart rate: 1. Re-center the chest strap below the user's pectoral muscle and check again. 2. Replace the battery in the chest strap b.Heart rate grip: 1. Wet the user's hand, and then reestablish contact with the HR grip. 2. - Page 17 HAPTER 3 3: Part Re eplacemen nt Guide 3.1 MOTO OR REPLA ACEMENT 1.TF30/TF 1) Disconn nect power c cord. 2) Remov e the 2 screw ws holding th he motor cov ver to the fram me (Fig-1) 3) The cov ver is secure ed to the fram me with Velcr...
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Page 18: Motor Replacement
2. MOTOR R REPLAC CEMENT ( (TF70-02) 1) Disconn nect power c cord. 2) Remove e the 2 screw ws holding th he motor cov ver to the fram me (Fig-1). Note. T The cover is secured to t the frame wit th Velcro so you will have e to pull up w... -
Page 19: Side Rail Replacement
HAPTER 3 3: Part Re eplacemen nt Guide 3.2 SIDE RAIL REP PLACEME 19 9... -
Page 20: Rear Roller Replacement
HAPTER 3 3: Part Re eplacemen nt Guide 3.3 REAR R ROLLER R REPLAC CEMENT 1) Remove e side rail in section 3.2 2) Remove e rear roller 3) Replace e new rear ro oller and tigh htness bolts ( (Fig-1) 4) Reverse e step 2 to st... -
Page 21: Running Deck Replacement
CHAPTER 3: Part R Replaceme ent Guide 3.4 RUNN NING DEC K REPLAC CEMENT 1) Remove e the motor c cover as outl lined in Sect tion 3.1. 2) Remove e rear roller a as outlined in n section 3.2 3) Remov e the side ra ail as outlined... -
Page 22: Front Roller Replacement
HAPTER 3 3: Part Re eplacemen nt Guide 3.5 FRON NT ROLLE ER REPLA CEMENT 1) Remove the motor co over as outlin ned in Sectio on 3.1. 2) Loosen b both of the re ear roller bolt ts to remove tension from m the running g belt for TF3... -
Page 23: Running Belt Replacement
HAPTER 3 3: Part Re eplacemen nt Guide 3.6 RUNN NING BELT T REPLAC CEMENT 1) Remove the motor co over as outlin ned in Sectio on 3.1. 2) Remove the rear rolle er as outlined d in Section 3 3.2. -
Page 24: Motor Control Board (Mcb) Replacement
HAPTER 3 3: Part Re eplacemen nt Guide 3.7 MOTO OR CONTR ROL BOAR RD (MCB) ) REPLAC EMENT. 1) Turn off p power and d isconnect the e power cord d from the m achine. 2) Remove the motor co over as outlin ned in Sectio on 3.1. -
Page 25: Incline Motor Replacement
HAPTER 3 3: Part Re eplacemen nt Guide 3.8 INCLI NE MOTO OR REPLA ACEMENT 1) Turn off f power to th e treadmill a and disconne ect the power r cord. 2) Remove e the motor c cover as outl lined in Sect tion 3.1. - Page 26 HAPTER 3 3: Part Re eplacemen nt Guide 3.9 CONS SOLE REP PLACEME 1) Turn off f power to th e treadmill a and disconne ect the power r cord. 2) Remove e the 4 screw ws holding th he console fr rom the cons sole mast (Fig g-1and Fig-2...
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