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CCE HPS-2185FS Service Manual

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Service Manual

Model HPS-2185FS
Customer: Makro
Code: 1.01.72505.59
_____________________________________
Approved Signature

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Summary of Contents for CCE HPS-2185FS

  • Page 1: Service Manual

    Service Manual Model HPS-2185FS Customer: Makro Code: 1.01.72505.59 _____________________________________ Approved Signature...

  • Page 2: Table Of Contents

    HPS-2185FS INDEX PRODUCT SPECIFICATION PACKAGING BOX TECHNICAL SPECIFICATION CALIBRATION SCRIPT MATERIAL LIST ELECTRICAL SCHEME MAIN AND REMOTE CONTROL PCB SILKTOP AND SOLDERS MAIN PCB REMOTE CONTROL PCB EXPLODED VIEW BLOCK DIAGRAM...

  • Page 7: Technical Specification

    HPS-2185FS 3. TECHNICAL SPECIFICATION Procedure to check up color TV electrical parameters AUDIO 3.1.1 Output Power at 10% THD method: antenna input connection a) TV setup in “PP” condition (frequency and channel factory defined) b) Apply 60dBµV signal to antenna input, modulated with white pattern in 88% and audio signal with 400Hz frequency modulated in FM with ±...
  • Page 8 HPS-2185FS c) Connect an oscilloscope to power amplifier output (connect for the speaker). d) Adjust volume to minimum. e) Use the oscilloscope to measure peak-to-peak voltage, in Volt peak-to-peak (Vpp). Minimum Nominal Maximum Unit 25,00 500,00 mVpp 3.1.3 Audio frequency response in TV’s without tone control a) TV setup in “PP”...
  • Page 9 HPS-2185FS Condition Minimum Nominal Maximum Unit Bass control in max. position 100Hz Treble control in the meddle. 10kHz Bass control in the min position. 100Hz Treble control in the meddle. 10kHz Bass contr. in the meddle post.. 100Hz Treble control int the min pos..
  • Page 10 HPS-2185FS 3.1.6 Nível de saída e distorção do sinal S.A.P. a) TV setup in PP condition. b) Apply a 60dBµV signal (frequency and channel factory defined) with 88% video modulation, and Stereo / S.A.P audio signal carrier in accordance of standard “MTS”...
  • Page 11 HPS-2185FS 3.2 POWER SUPPLY 3.2.1 Consume a) Connect the TV under test through an electronic wattmeter at the 220Vac/60Hz line. b) Turn-on the TV set and apply a 60dBµV (the preferred channel must to be defined by the production unit), modulated with a 88% video signal white pattern, and a ±...
  • Page 12 HPS-2185FS 3.2.3 Main Power Supply Regulation with fluctuation of the line Repeat the procedure of the item 2.2 when the television is connected to the electric net with 100VAC/60Hz and also 240VAC/60Hz. Condition Test Point Minimum Nominal Maximum Unit 100Vac...
  • Page 13 HPS-2185FS Condition Minimum Nominal Maximum Unit 28,41 26,50 3.2.6 Dielectric Rigid Adjust the HI_POT equipment to 1500 Vac voltage, and the desired test current, in accordance with the below specification table. When the TV set has a power switch, make sure that this switch stay in the ON mode. Connect the ground terminal of the test equipment in both pins of the line cord TV, and apply the HI- POT terminal (1.5KV) in every extern metal parts of the TV under test for one...
  • Page 14 HPS-2185FS Minimum Nominal Maximum Unit Height (PAL-N) Blocks Wide (PAL-N) Blocks Height (PAL-M) Blocks Wide (PAL-M) Blocks 3.3.2 Frame centralization Preparation: a) Connect the receiver under test to a 117 V line. Turn On the TV and position the bright and contrast control to the maximum, and the saturation and volume controls to the minimum position.
  • Page 15 HPS-2185FS 3.3.3 FRAME ASPECT RELATED a) Connect the receiver under test to a 117V line. Turn on the TV and adjust bright and contrast control to max. position, saturation and volume to min. Position. Wait for the heat period. b) Apply to the antenna input a 60dBµV level signal with 88% modulated PHILIPS pattern (frequency and channel factory defined).
  • Page 16 HPS-2185FS 3.3.4 Horizontal Linearity a) Connect the receiver under test in 117V line. Turn on the TV and adjust bright and contrast control to max. position, saturation and volume to min. Position. Wait for the heat period. b) Apply to the antenna input a 60dBµV level signal with 88% modulated PHILIPS pattern (frequency and channel factory defined).
  • Page 17 HPS-2185FS 3.3.5 Vertical Linearity a) Connect the receiver to a 117V line Turn on the TV and adjust bright and contrast control to max. position, saturation and volume to min. Position. Wait for the heat period (please see the specification for this model).
  • Page 18 HPS-2185FS PAL-N Minimum Nominal Maximum Unit 3.3.6 Pin-Cushion & Shape of Raster a) Connect the receiver to a 117V line. Turn on the TV and adjust bright and contrast control to max. position, saturation and volume to min. Position. Wait for the heat period (please see the specification for this model).
  • Page 19 HPS-2185FS Purity a) Connect the receiver to a 117V line Turn on the TV and adjust bright to nominal position and contrast control to min. position, saturation and volume to min. position. b) Apply to the antenna input a 60dBµV level signal with 88% modulated “WHITE”...
  • Page 20 HPS-2185FS POINT X, Y LIMITS (mm) BG, RG b, c d, e f, g, h, j f’, g', h', j' k, l, m, n s, t, u, v 3.6 VIDEO 3.6.1 Sensibility and Signal /Noise Rate a) TV ajustada na condição “PP”.
  • Page 21 HPS-2185FS 3.6.2 Chrome sensibility a) Adjust the TV to a “PP” condition. b) Apply to the antenna input a 60dBµV signal with 88% AM modulation with PAL-M color pattern (frequency and channel factory defined), and FM sine wave 400Hz audio modulation +-25 kHz deviation.

  • Page 22: Calibration Script

    HPS-2185FS Minimum Nominal Maximum Unit 0,80 1,00 +1,20 0,80 1,00 +1,20 4. CALIBRATION SCRIPT Note: This guide is only an orientation and, for some items, may be adapted by Factory Engineering to best conform to the productive process. INTRODUCTION Note: ü...
  • Page 23 HPS-2185FS Important recommendations 4.1.1 Before beginning the adjustments, the TV set should be a pre-heated during at least 15 minutes. 4.1.2 The positioning of the TV set should be the magnetic parameters of South America that it is -120 vertical mG. In the practice, this is gotten with a relative precision, positioning the TV set with the face (screen) of the CRT pointing to the geographical East.
  • Page 24 HPS-2185FS Definitions of the registers Description of service and factory registers Register Name Range Description Default Value 63 Horizontal shift 00 Vertical screen 63 Vertical slope 63 Vertical amplitude 63 Vertical shift 63 S-correction The registers bellow must be set to the default values.
  • Page 25 HPS-2185FS Defl 00 255 Deflection VIF0 00 255 Vision IF 0 VIF1 00 255 Vision IF 1 SND0 00 255 Sound 0 CTL0 00 255 Control 0 CTL1 00 255 Control 1 SND1 00 255 Sound 1 FEA0 63 Features 0...
  • Page 26 HPS-2185FS Register 94 (STBY) Register 95 (AV-2) Value Function Value Function The TV set DON’T return 1 AV input. to the STANDBY, after of the Power On. The TV set, always 2 AV inputs. return to the STANDBY, after of the Power On Only to the factory.
  • Page 27 HPS-2185FS White balance Note: ü The cut point doesn’t need adjustment, because it’s automatically made by the IC101. ü The white adjustment is already pre-adjusted and incised in the IC101 and, thus, its adjustment is not necessary. Otherwise, if it is necessary to change the temperature of the white pattern, proceed in the following way: a) Enter in the service mode.
  • Page 28 HPS-2185FS Mode 2: a) Select the register 99 (VSD). b) Press VOLØ or ×VOL to select and adjust the screen control localized on the FBT, until the horizontal line be slightly visible on the screen center. AGC adjustment Mode 1: ü...

  • Page 29: Material List

    HPS-2185FS 5. MATERIAL LIST MAIN PCB CAPACITORS CODE DESCRIPTION POSITION 1380220528 ELCO 22UF/50V M 5X11MM C101 1492010400 CAP.SMD X7R 100KPF/16V K 0603 C102 1492022300 CAP.SMD X7R 22KPF/25V K 0603 C560 1492022300 CAP.SMD X7R 22KPF/25V K 0603 C561 1492022300 CAP.SMD X7R 22KPF/25V K 0603...
  • Page 30 HPS-2185FS CODE DESCRIPTION POSITION 1380109622 ELCO 1UF/100V M 5x11mm C404 1492022200 CAP.SMD X7R 2,2KPF/50V K 0603 C405 1494222200 CAP.SMD Y5P 2,2KPF/50V K 0805 C405 1490522200 CAP.SMD X7R 2,2KPF/50V K 0805 C405 1380479622 ELCO 4,7UF/100V M 5x11mm C406 1380479522 ELCO 4,7UF/50V M 5X11MM...
  • Page 31 HPS-2185FS CODE DESCRIPTION POSITION 1380229622 ELCO 2,2UF/100V M 5X11MM C618 1380100524 ELCO 10UF/50V M 5X11MM C619 1380100524 ELCO 10UF/50V M 5X11MM C620 1492010200 CAP.SMD X7R 1KPF/50V K 0603 C621 1492010400 CAP.SMD X7R 100KPF/16V K 0603 C622 1380100524 ELCO 10UF/50V M 5X11MM...
  • Page 32 HPS-2185FS CODE DESCRIPTION POSITION 1492022300 CAP.SMD X7R 22KPF/25V K 0603 C704 1380101224 ELCO 100UF/16V M 5X11MM C705 1380101228 ELCO 100UF/16V M 6,3x11MM C705 1380101224 ELCO 100UF/16V M 5X11MM C706 1380101228 ELCO 100UF/16V M 6,3x11MM C706 1492022300 CAP.SMD X7R 22KPF/25V K 0603...
  • Page 33 HPS-2185FS CODE DESCRIPTION POSITION 1330474018 C.POLYMET 470KPF/50V K C827 1363331803 C.C.D. Y5P 330PF/2KV K 6LS C828 1380330921 ELCO 33UF/160V M 10X20MM C829 1290330921 ELCO 33UF/160V M 10X20MM C829 1380101328 ELCO 100UF/25V M 6,3X11MM C830 1380221325 ELCO 220UF/25V M 8X11MM C832 1363102601 C.C.D.Y5P 1KPF>=500V K...
  • Page 34 HPS-2185FS CODE DESCRIPTION POSITION 1380470921 ELCO 47UF/160V M 12,5X25MM HR C825 1290470921 ELCO 47UF/160V M 12,5x25MM HR C825 1363102802 C.C.D. Y5F 1KPF/2KV M C909 1331104004 CAP.POLYPRO 100KPF/160V 5% C301 RESISTORS CODE DESCRIPTION POSITION 1502500003 RES.SMD 0R 5% 0603 R620 1502500003 RES.SMD 0R 5% 0603...
  • Page 35 HPS-2185FS CODE DESCRIPTION POSITION 1183510192 RES.METAL FILME 1/2W 100R 5% N R211 1183510192 RES.METAL FILME 1/2W 100R 5% N R213 1502575003 RES.SMD 75R 5% 0603 R214 1183547292 RES.METAL FILME 1/2W 4,7K 5% N R215 1502510103 RES.SMD 100R 5% 0603 R251 1502575003 RES.SMD 75R 5% 0603...
  • Page 36 HPS-2185FS CODE DESCRIPTION POSITION 1502510403 RES.SMD 100K 5% 0603 R610 1502510403 RES.SMD 100K 5% 0603 R611 1502510403 RES.SMD 100K 5% 0603 R612 1183510492 RES.METAL FILME 1/2W 100K 5% N R613 1183510292 RES.METAL FILME 1/2W 1K 5% N R614 1502182203 RES.SMD 8,2K 1% 0603...
  • Page 37 HPS-2185FS CODE DESCRIPTION POSITION 1183510192 RES.METAL FILME 1/2W 100R 5% N R719 1502510203 RES.SMD 1K 5% 0603 R721 1502547203 RES.SMD 4,7K 5% 0603 R722 1502547203 RES.SMD 4,7K 5% 0603 R723 1502547203 RES.SMD 4,7K 5% 0603 R744 1502547203 RES.SMD 4,7K 5% 0603...
  • Page 38 HPS-2185FS CODE DESCRIPTION POSITION 1502510303 RES.SMD 10K 5% 0603 R848 1183522092 RES.METAL FILME 1/2W 22R 5% N R852 1502518303 RES.SMD 18K 5% 0603 R853 1502547303 RES.SMD 47K 5% 0603 R854 1183510292 RES.METAL FILME 1/2W 1K 5% N R901 1502522003 RES.SMD 22R 5% 0603...
  • Page 39 HPS-2185FS CODE DESCRIPTION POSITION 1700100015 TRANSISTOR SMD BC846B Q603 1700100011 TRANSISTOR SMD BC856B Q806 1700100015 TRANSISTOR SMD BC846B Q807 1700100015 TRANSISTOR SMD BC846B Q808 1700100014 TRANSISTOR SMD BC817/25 Q809 1320090800 TRANSISTOR KSP42TA/MPSA42RL1 Q401 1320091000 TRANSISTOR BC337/25 Q802 1320091000 TRANSISTOR BC337/25...
  • Page 40 HPS-2185FS CODE DESCRIPTION POSITION 1415180902 DIODO RETIFICADOR RL107FIT D817 1414621902 DIODO 1N4148T50R/1N4148T50A(_Q D818 1414621902 DIODO 1N4148T50R/1N4148T50A(_Q D819 1414621902 DIODO 1N4148T50R/1N4148T50A(_Q D820 1414621902 DIODO 1N4148T50R/1N4148T50A(_Q D823 1414621902 DIODO 1N4148T50R/1N4148T50A(_Q D899 1414621902 DIODO 1N4148T50R/1N4148T50A(_Q D901 1414621902 DIODO 1N4148T50R/1N4148T50A(_Q D902 1414621902 DIODO 1N4148T50R/1N4148T50A(_Q...
  • Page 41 HPS-2185FS CODE DESCRIPTION POSITION 1710100013 I.C. SMD 7805 IC102 REMOTE CONTROL PCB CODE DESCRIPTION POSITION 1027235790 CONTROLE REMOTO MONTADO RC201 1027226304 PCI CONTROLE REM.MAN.MONT 1027226314 PCI CONTROLE REM.SMD/AUT MONT 1107226331 PCI CONTROLE REMOTO (15PCS) 1710100137 I.C.SMD PT1140/PT0249 1710100088 I.C. SMD UPD-64GS492-E2...

  • Page 42: Electrical Scheme

    HPS-2185FS ELECTRICAL SCHEME MAIN AND REMOTE CONTROL PCB SILKTOP AND SOLDERS MAIN PCB REMOTE CONTROL PCB EXPLODED VIEW BLOCK DIAGRAM...
  • Page 43 R778 R778 R777 R777 R776 R776 R774 R774 R608 R608 1uF/100V 1uF/100V EXT.R EXT.R C619 C619 KEY01 KEY01 OUT-L OUT-L C632 C632 SPARK SPARK C618 C618 10uF/50V 10uF/50V CN601 CN601 680R 680R 330R 330R 180R 180R C621 C621 R612 R612 R613 R613 OUT-R...
  • Page 46 LD01 POWER MUTE PSKIP AUTO P.CH OSD/OUT ST/SAP MENU SLEEP TR01 RC PCB HPS-2185...
  • Page 47 R01 TR01 RC PCB HPS-2185...

  • Page 48: Exploded View

    ( EXPLODED VIEW ) DIMENSOES EM mm DIMENSIONS (mm) NOME DATA MATERIAL NAME DATE MATERIAL DES. ACAB. 16/03/2005 JOÃO ACAD: VEX72505 FINISH PROJ. ESC. 16/03/2005 ROSSI TOL. TOL. ±0,2 FORMATO: CHKD. SCALE APROV. MOD. COD. ODAIR 16/03/2005 HPS-2185FS 1.00.72505.06 APPD. MODEL CODE...
  • Page 49 IC602 PT2257 IC601 AUDIO VOLUME CONTROL TDA1517 TU101 TUNER STEREO AUDIO OUTPUT IC301 LA78040 IC604 IR RC SENSOR TDA9850 VERTICAL OUTPUT MTS STEREO DECODER VERTICAL DEFLECTION IC101 CURRENT AUDIO / VIDEO TDA9570H AUX INPUT µCONTROLLER V901 IF PROCESSOR I²C BUS Y/C PROCESSOR SYNC PROCESSOR AUDIO PROCESSOR...