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CCE HPS-2007 Service Manual

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Service Manual

Model HPS-2007
CCE da Amazônia
CCE CODE: 1.01.72337.53
_________________________________
Assinatura de Aprovação
Approved Signature

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  • Page 1: Service Manual

    Service Manual Model HPS-2007 CCE da Amazônia CCE CODE: 1.01.72337.53 _________________________________ Assinatura de Aprovação Approved Signature...

  • Page 2: Table Of Contents

    HPS-2007 INDEX GENERAL..................................2 PRODUCT FRONT VIEW ............................2 PRODUCT BACK VIEW............................2 REMOTE CONTROL..............................4 TECHNICAL SPECIFICATION..........................5 AUDIO .................................... 5 POWER SUPPLY................................ 9 FRAME GEOMETRIC............................12 PURITY..................................18 2.5 CONVERGENCE................................19 2.6 VIDEO ....................................20 CALIBRATION GUIDE............................22 3.1 IMPORTANT RECOMMENDATIONS.......................22 3.2 DEFINITIONS OF THE REGISTERS........................23 3.3 GEOMETRY OF THE IMAGE..........................25...

  • Page 3: General

    HPS-2007 GENERAL 1.1 Product front view a) Front panel a.1) Front panel functions and indications Remote control sensor Menu Video input Channel UP Standby Volume UP Audio input Channel DOWN Power On/Off Volume DOWN Product back view Back panel a.1) Back panel functions and indicatioins Antenna input - UHF/ VHF ( 75 Ω...
  • Page 4 HPS-2007 b) Characteristics Image Sound Menu of Functions Function Install Channel from 2 to 13 Channel Channel from 14 to 69 Cable TV Channel from 1 to 125 Product Dimensions 355X343X375 mm c) Supply Unit Nominal Min. Max. Supply Voltage (FREE VOLTAGE)

  • Page 5: Remote Control

    HPS-2007 1.3 REMOTE CONTROL a.1) Remote control fucntions Power - On/Off Sleep Numeric Keyborad key Timer CC - Closed Caption Channel + Auto Image Volume - Volume + P. Channel Channel - P. Skip OSD / OUT Mute Menu...

  • Page 6: Technical Specification

    HPS-2007 2. TECHNICAL SPECIFICATION Procedure to check up color TV electrical parameters Audio 2.1.1 Output power at 10% THD method: antenna input connection a) TV setup in “PP” condition (frequency and channel factory defined) b) Apply 60dB µV signal to antenna input, modulated with white pattern in 88% and audio signal with 1kHz frequency modulated in FM with ±...
  • Page 7 HPS-2007 2.1.2 Audio Residual a) TV setup in “PP” condition. b) Apply 60dB µV signal (frequency and channel factory defined) to antenna input modulated with white pattern at 88% and audio signal with 1kHz frequency modulated in FM with 25kHz deviation.
  • Page 8 HPS-2007 2.1.4 Áudio frequency response for the stereo television set with tonality control a) Repeat the above procedures (item 1.3) for the following additional conditions: Condition Minimum Nominal Maximum Unit Bass control in max. position 100Hz Treble control in the meddle.
  • Page 9 HPS-2007 2.1.6 Output and distortion level of S.A.P. signal for the stereo television set. a) TV setup in PP condition. b) Apply a 60dB µV signal ( Frequency and channel factory defined ) with 88% video modulation, and Stereo / S.A.P audio signal carrier in accordance of standard “MTS”...

  • Page 10: Power Supply

    HPS-2007 POWER SUPPLY 2.2.1 Consume Consume a) Connect the TV under test through a electronic wattmeter at the 234Vac/60Hz line. b) Turn-on the TV set and apply a 60dBµV ( the preferred channel must to be defined by the production unit), modulated with a 88% video signal white pattern, and a ± 25 kHz deviation FM carrier with a 1kHz sine wave audio signal.
  • Page 11 HPS-2007 2.2.3 Main Power Supply Regulation with fluctuation of the line a) Repeat the procedure of the item 2.2 when the television is connected to the electric net with 100VAC/60Hz and also 240VAC/60Hz. Condition Test Point Minimum Nominal Maximum Unit “PP”...
  • Page 12 HPS-2007 2.2.5 High Voltage (EHT) a) Connect a DC v oltmeter to the resistor wired to the Fly Back ABL pin ( the position and value of this resist is defined by each model. b) Connect a high voltage electronic DC voltmeter ( over 1G impedance) in the electronic tube high voltage plug.

  • Page 13: Frame Geometric

    HPS-2007 Frame geometric 2.3.1 Wide and height of the frame Preparation: a) Connect the receiver under test to a 117V line. b) TV setup in PP condition. c) Apply to the antenna input a 60dB µV signal – 88% modulated with the CROSSHATCH...
  • Page 14 HPS-2007 2.3.2 Frame centralization Preparation: a) Connect the receiver under test to a 117 V line. Turn On the TV and position the bright and contrast control to the maximum, and the saturation and volume controls to the minimum position. Wait for a pre-heating period.
  • Page 15 HPS-2007 2.3.3 FRAME ASPECT RELATED a) Connect the receiver under test to a 117V line. Turn on the TV and adjust bright and contrast control to max. position, saturation and volume to min. Position. Wait for the heat period. b) Apply to the antenna input a 60dB µV level signal with 88% modulated PHILIPS pattern...
  • Page 16 HPS-2007 2.3.4 Horizontal Linearity a) Connect the receiver under test in 117V line. Turn on the TV and adjust bright and contrast control to max. position, saturation and volume to min. Position. Wait for the heat period. b) Apply to the antenna input a 60dB µV level signal with 88% modulated PHILIPS pattern...
  • Page 17 HPS-2007 2.3.5 Vertical Linearity a) Connect the receiver to a 117V line Turn on the TV and adjust bright and contrast control to max. position, saturation and volume to min. Position. Wait for the heat period (please see the specification for this model).
  • Page 18 HPS-2007 2.3.6 Pin-Cushion & Shape of Raster a) Connect the receiver to a 117V line. Turn on the TV and adjust bright and contrast control to max. position, saturation and volume to min. Position. Wait for the heat period (please see the specification for this model).

  • Page 19: Purity

    HPS-2007 Purity a) Connect the receiver to a 117V line Turn on the TV and adjust bright to nominal position and contrast control to min. position, saturation and volume to min. position. b) Apply to the antenna input a 60dB µV level signal with 88% modulated “WHITE” pattern...

  • Page 20: Convergence

    HPS-2007 Convergence a) Connect the receiver to a 117V line Turn on the TV and adjust bright and contrast control to max.. position, saturation and volume to min. position. Wait for pre-heating period ( please see specification for each model) b) Apply to the antenna input a 60dB µV level signal with 88% modulated “CROSSHATCH”...

  • Page 21: Video

    HPS-2007 Video 2.6.1 Sensibility and Signal /Noise Rate a) Adjust the TV to a “PP” condition. b) Apply to the antenna input a 60dB µV signal with 60% AM modulation, 1kHz sine wave (Frequency and channel factory defined). c) Connect at the output video detector na AC voltmeter and read the voltage V d) Turn off the AM modulation and read the noise level “Vr”...
  • Page 22 HPS-2007 2.6.4 Vertical sensitivity a) Adjust the TV to a “PP” condition. b) Apply to the antenna input a 60dB µV signal with 88% AM modulation with PAL-M color pattern (Frequency and channel factory defined), and FM sine wave 1kHz audio modulation +-25 kHz deviation.

  • Page 23: Calibration Guide

    HPS-2007 3. CALIBRATION GUIDE Note: This guide is only an orientation and, for some items, may be adapted by Factory Engineering to best conform to the productive process. INTRODUCTION Note: ü It is necessary to pre-heat the TV during 15 minutes, before its calibration.

  • Page 24: Definitions Of The Registers

    HPS-2007 Definitions of the registers Description of service and factory registers Register Name Range Description Default Value 63 Horizontal shift 00 Vertical screen 63 Vertical slope 63 Vertical amplitude 63 Vertical shift 63 S-correction The registers bellow must be set to the default values.
  • Page 25 HPS-2007 The registers bellow must be set to the default values. Register Name Range Description Default Value 63 Hue 63 Volume STNT 15 Stereo noise threshold SPNT 15 SAP noise threshold 15 Input level adjustment 31 Alignment for wideband 31 Alignment for spectral Please, look the functions of registers bellow, before of change to the default value.

  • Page 26: Geometry Of The Image

    HPS-2007 Geometry of the Image a) Using the PM - 5515 generator, apply the crosshatch pattern with circle. b) Adjust the bellow items, until obtaining the best circle symmetry and positioning, as well as the minor image geometric distortion: ü ü Use the register (VSl) to adjust the Vertical slope;...

  • Page 27: Screen Adjustment

    HPS-2007 Screen adjustment Mode 1: a) Apply a gray scale pattern. b) Adjust the controls to: ü ü Brightness - 50% ü ü Contrast - 70% c) Measure DC voltage on the three cathodes (CRT) (one at a time) and select the highest one.

  • Page 28: Material List

    HPS-2007 4. MATERIAL LIST 4.1 MAIN PCB CAPACITORS CÓDE DESCRIPTION REF_ POSITION 1339104106 C.POLYM. 100KPF/63V K MINIBLUE C636 1330104106 MYLLARCAP 100KPF/63V K C636 1339104421 C.POLYM. 100KPF/250V J MINIBLU C411 1330104421 C.POLYMET 100KPF/250V J C411 1339224222 C.POLYM. 220KPF/100V K MINIBLU C303 1330224222 C.POLYMET 220KPF/100V K...
  • Page 29 HPS-2007 CODE DESCRIPTION REF_POSITION 1380101224 ELCO 100UF/16V M 5X11MM C706 1380101224 ELCO 100UF/16V M 5X11MM C720 1380101228 ELCO 100UF/16V M 6,3x11MM C706 1380101228 ELCO 100UF/16V M 6,3x11MM C720 1380101228 ELCO 100UF/16V M 6,3x11MM C706 1380101228 ELCO 100UF/16V M 6,3x11MM C720...
  • Page 30 HPS-2007 CODE DESCRIPTION REF_POSITION 1380479522 ELCO G1 4,7UF/50V M C807 1380479622 ELCO 4,7UF/100V M C207 1380479622 ELCO 4,7UF/100V M C406 1380479622 ELCO 4,7UF/100V M C806 1380479622 ELCO 4,7UF/100V M C807 1380479732 ELCO 4,7UF/160V M C415 1380150240 ELCO 15UF/10V M 4X5MM MINIAT.
  • Page 31 HPS-2007 CODE DESCRIPTION REF_POSITION 1494210200 CAP.SMD Y5P 1KPF/50V K 0805 C305 1494210200 CAP.SMD Y5P 1KPF/50V K 0805 C306 1494210200 CAP.SMD Y5P 1KPF/50V K 0805 C648 1494210200 CAP.SMD Y5P 1KPF/50V K 0805 C650 1494210200 CAP.SMD Y5P 1KPF/50V K 0805 C714 1494210200 CAP.SMD Y5P 1KPF/50V K 0805...
  • Page 32 HPS-2007 CODE DESCRIPTION REF_POSITION 1490522303 CAP.SMD X7R 22KPF/25V K 0805 C604 1490522303 CAP.SMD X7R 22KPF/25V K 0805 C704 1490522303 CAP.SMD X7R 22KPF/25V K 0805 C707 1490522303 CAP.SMD X7R 22KPF/25V K 0805 C719 1494222310 CAP.SMD Y5P 22KPF/25V K 0805 C205 1494222310 CAP.SMD Y5P 22KPF/25V K 0805...
  • Page 33 HPS-2007 CODE DESCRIPTION REF_POSITION 1364561794 C.C.D. Y5P 560PF/2KV K S.MODE C821 1331104004 CAP.POLYPRO 100KPF/160V 5% C301 1265104074 C.POLYPRO 100KPF/250VAC K X3 C801 1265104074 C.POLYPRO 100KPF/250VAC K X3 C801 1265123953 CAP.POLYPRO MFP 12KPF/2KV J C418 1265123952 CAP.POLYPRO MET. 12KPF/1,6KV J C418 1265123955 CAP.POLYPRO MKP 12KPF/2KV J...
  • Page 34 HPS-2007 CODE DESCRIPTION REF_POSITION 1183515392 RES.METAL FILME 1/2W 15K 5% N R631 1183515992 RES.METAL FILME 1/2W 1,5R 5% N R306 1183518192 RES.METAL FILME 1/2W 180R 5% N R809 1183518292 RES.METAL FILME 1/2W 1,8K 5% N R614 1183518292 RES.METAL FILME 1/2W 1,8K 5% N...
  • Page 35 HPS-2007 CODE DESCRIPTION REF_POSITION 1189139331 RES.PRECISAO 0,4W 39K 1% N R301 1502568003 RES.SMD 68R 5% 0603 R205 1502510103 RES.SMD 100R 5% 0603 R103 1502510103 RES.SMD 100R 5% 0603 R104 1502510103 RES.SMD 100R 5% 0603 R566 1502510102 RES.SMD 100R 5% 0805...
  • Page 36 HPS-2007 CODE DESCRIPTION REF_POSITION 1502522103 RES.SMD 220R 5% 0603 R777 1502522102 RES.SMD 220R 5% 0805 R777 1502522203 RES.SMD 2,2K 5% 0603 R708 1502522203 RES.SMD 2,2K 5% 0603 R749 1502522202 RES.SMD 2,2K 5% 0805 R708 1502522202 RES.SMD 2,2K 5% 0805 R749 1502522303 RES.SMD 22K 5% 0603...
  • Page 37 HPS-2007 CODE DESCRIPTION REF_POSITION 1502575002 RES.SMD 75R 5% 0805 R212...
  • Page 38 HPS-2007 CODE DESCRIPTION REF_POSITION 1414621902 DIODE 1N4148 75V SIGNAL D801 1414621902 DIODE 1N4148 75V SIGNAL D802 1414621902 DIODE 1N4148 75V SIGNAL D803 1414621902 DIODE 1N4148 75V SIGNAL D804 1414621902 DIODE 1N4148 75V SIGNAL D805 1414621902 DIODE 1N4148 75V SIGNAL D813...
  • Page 39 HPS-2007 CODE DESCRIPTION REF_POSITION 1410430015 RECTIFIER DIODE 1N4004 D301 1415172201 DIODE UF-4004 D301 1415172201 DIODE UF-4004 D301 1410430015 RECTIFIER DIODE 1N4004 D301 TRANSISTORS CODE DESCRIPTION REF_POSITION 1320030102 TRANSISTOR BC337/16 Q101 1320030102 TRANSISTOR BC337/16 Q802 1320030102 TRANSISTOR BC337/16 Q804 1320091000 TRANSISTOR BC337/25...
  • Page 40 HPS-2007 CODE DESCRIPTION REF_POSITION 1139999360 TRANSISTOR 2SD2499 Q402 1139999386 TRANSISTOR 2SD-2578 Q402 1139999416 TRANSISTOR BU-4508DX Q402 1139999437 TRANSISTOR 2SC5296 Q402 1139999264 TRANSISTOR 2SD-1878 Q402 1139999301 TRANSISTOR BU-2508DX Q402 1139999351 TRANSISTOR 2SK-2545 Q801 1139999404 TRANSISTOR MOS FET FL7KM-12A Q801 1139999404 TRANSISTOR MOS FET FL7KM-12A...
  • Page 41 HPS-2007 CODE DESCRIPTION REF_POSITION 1479910534 INDUTOR 100UH K AXIAL L701 1319959400 FIXED INDUTOR 88uH ± 10% L402 1319953000 INDUTOR 33UH L803 1480000300 CERAMIC FILTER TPSR4M50B00-A0 CF201 1421508700 CERAMIC FILTER TPSR4M50B00-A0 CF201 1312400100 LINE FILTER LF801 1421507200 SAW FILTER M1971M SF101...
  • Page 42 HPS-2007 CODE DESCRIPTION REF_POSITION 1449009500 TOUCH SWITCH 4,3MM 260g SW705 1449009500 TOUCH SWITCH 4,3MM 260g SW706 1449009500 TOUCH SWITCH 4,3MM 260g SW701 1449009500 TOUCH SWITCH 4,3MM 260g SW702 1449009500 TOUCH SWITCH 4,3MM 260g SW703 1449009500 TOUCH SWITCH 4,3MM 260g SW704...
  • Page 43 HPS-2007 CODE DESCRIPTION REF_POSITION 1631281406 GUIDE FOR WIRES 06WAYS CN501B 1631281206 GUIDE FOR WIRES 06WAYS CN501A 1631281206 GUIDE FOR WIRES 06WAYS CN501B 1631281406 GUIDE FOR WIRES 06WAYS CN501A 1631281406 GUIDE FOR WIRES 06WAYS CN501B 1631281206 GUIDE FOR WIRES 06WAYS CN501A...
  • Page 44 HPS-2007 DIVERSE ELECTRICS ITEM CODE DESCRIPTION REF_POSITION 1633215700 CONNECTOR 2,5MM 02V (GRANEL) CN601 1633208360 CONNECTOR BASE 2WAYS 180 MIS CN601 1633211202 CONNECTOR BASE 2WAYS PITCH 7,5 CN801 1633211100 OUTLET SET 2RCA VERTICAL 1633210500 OUTLET SET 2XRCA VERTICAL 1633210804 AM JACK RCA HTJ-032-04B Y...

  • Page 45: Remote Control Pcb

    DILUENT 1002 FOR WELD 1876306200 PR RUBBER BASE ADHEVISE 1880500100 WELD TRIFLUXO 60 X 40 X 1. 1880500500 WELD IN BAR 63X37 1057233701 BOX PACKING HPS-2007 1067233603 INSTRUCTION MANUAL 1769900120 PLASTIC BAG 1000X970x0,05 AD 1769900021 PLASTIC BAG 100X97X0.05MM AD 1068127201...
  • Page 46 HPS-2007 CODE DESCRIPTION REF_POSITION 1421507400 RESS.CER.CST-3.45MGW 1421507400 RESS.CER.CST-3.45MGW 1421508100 RESSONADOR CERAMICO 3.45MHZ 1380470324 ELCO 47UF/25V M 5X11MM MECHANICAL ITEM CODE DESCRIPTION REF_POSITION 1577225406 REMOTE CONTROL SUPERIOR CABINET 1577225408 REMOTE CONTROL INFERIOR CABINET 1577225409 STACKS COVER DOOR 1777225404 ILLUMINATED RUBBER KEYBOARD KEY...

  • Page 47: Electrical Scheme

    HPS-2007 5. ELECTRICAL SCHEME 5.1 MAIN AND REMOTE CONTROL PCB 6. SILKTOP AND SOLDERS 6.1 MAIN PCB 6.2 REMOTE CONTROL PCB 7. EXPLODED VIEW 8. BLOCK DIAGRAM...
  • Page 48 1414621902 1414621902 1292151054 1292151054 LF801 LF801 47uF/160V-HR 47uF/160V-HR 1n/500V 1n/500V 103V 103V 1502527303 1502527303 APRO. APRO. WALTER WALTER 14.01.02 14.01.02 MOD. MOD. HPS-2007 HPS-2007 COD. COD. 1.00.72254.08 1.00.72254.08 1637615640 1637615640 1461058002 1461058002 1637615640 1637615640 1312400100 1312400100 1290470921 1290470921 1363102601 1363102601...
  • Page 49 C427 Q402 R415 180V T401 HT-GND R416 CN401B D401 YOKE HORIZONTAL PROJECTION PROJECTION MAIN PCB MAIN PCB TITLE TITLE dimension in mm dimension in mm NAME NAME DATE DATE MAT. MAT. APROV. APROV. HPS-2007 15/08/00 15/08/00 MOD. MOD. N.º N.º...
  • Page 50 R749 Q701 R723 R714 C721 C715 R708 JS12 R202 R715 C709 R705 R212 C260 C771 R721 C770 Q201 C740 R417 C631 C405 R105 Q403 C633 R422 C637 R615 R403 C604 C402 R616 R406 R605 C205 C645 R602 R405 Q302 C602 R316 R315 R310...

  • Page 51: Remote Control Pcb

    POWER MUTE OSD/OUT SLEEP OSD/OUT MENU P.CH 100+ ST/SAP 29.10.02 72251.30 29.10.02 PROJEÇÃO TÍTULO: REMOTE CONTROL PCB dimensões em mm NOME DATA MAT. DES. PERES 15/08/00 ACAB. 15/08/00 ESC. TOL. PROJ. ROSÁRIO N.º 15/08/00 HPS-2007 APRO. WALTER MOD.
  • Page 52 PROJEÇÃO TÍTULO: REMOTE CONTROL PCB dimensões em mm NOME DATA MAT. DES. PERES 15/08/00 ACAB. 15/08/00 ESC. TOL. PROJ. ROSÁRIO N.º 15/08/00 HPS-2007 APRO. WALTER MOD.

  • Page 54: Block Diagram

    IC601 TDA1013B TU101 TUNER AUDIO OUTPUT IC301 TDA9309 IR RC SENSOR VERTICAL OUTPUT VERTICAL DEFLECTION CURRENT IC101 AUDIO / VIDEO TDA9570H AUX INPUT µCONTROLLER V901 IF PROCESSOR I²C BUS Y/C PROCESSOR SYNC PROCESSOR AUDIO PROCESSOR +12V IC701 -12V BR24C08/F EEPROM +15V SMPS HORIZONTAL...

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