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Preston Ability BREEZE-C Maintenance Manual

The senior class lifestyler
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info@prestonability.com • www.prestonability.com
Tel NL 036 53 53 580 • Tel BE 014 75 73 40
Maintenance Manual
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Summary of Contents for Preston Ability BREEZE-C

  • Page 1 info@prestonability.com • www.prestonability.com Tel NL 036 53 53 580 • Tel BE 014 75 73 40 Maintenance Manual...

  • Page 2: Table Of Contents

    Contents Safety instructions Specific Tools for technicians Specific Parts: Options / Accessories assembling : Mechanical Adjustments Front Electronics Board Setup Controller Programming / Setup Periodic maintenance Check Mechanical Fault troubleshooting Control and Electronics system fault troubleshooting 10.1 General control system and Front Board Troubleshoots 10.2 Controller Troubleshoots Mechanical assembly drawings General Wiring diagram...

  • Page 3: Safety Instructions

    Safety instructions General: 1.1.1 Technicians who are servicing the scooter should be authorized to service the scooter. 1.1.2 Technicians who are servicing the scooter should be aware and follow all safety instructions within the User Manual. 1.1.3 Technician should follow general safety instruction like using gloves, safety glasses when needed.

  • Page 4: Specific Tools For Technicians

    Specific Tools for technicians  Standard tool box (wrenches, socket-head cap screw , hexagon keys, Phillips (crosshead) tip and/or screwdrivers, etc.)  Voltmeter (To measure 24VDC)  Air pressure gauge (To measure 35 psi)  Batteries tester (under load)  Density meter ...

  • Page 5: Options / Accessories Assembling

    Options / Accessories assembling : Most accessories based on the rear square pipe The accessories are : 4.1 – Rear Basket 4.2 – Seat safety belt 4.3 – Walker Holder 4.4 – 4.5 – 4.6 – Cane Clip Attachment Single Cane Holder Double Cane Holder...

  • Page 6: Mechanical Adjustments

    Mechanical Adjustments Description Where How to Adjust Seat Height Seat pin under the battery Release both secure bolt and cover. level bolt. Change pin Level hole as required . Rescuer both level bolt and secure bolt. Adjustments : 3 x 20 mm. See attached assembling drawing: Arm rest...
  • Page 7 Adjust the width . Adjust the angle . Front lights Release the screw and adjust The angle of the front lights.

  • Page 8: Front Electronics Board Setup

    Front Electronics Board Setup The Horns can be setup to work in one of the follows options : Controller alarms, Tiller push button , Reverse alarm , Blinkers alarms. The front board include setup options for the Horn. This can be done with the dipswitch DSW1 that is on the front board.

  • Page 9: Controller Programming / Setup

    Controller Programming / Setup If the user cannot find a position on the half speed limit switch control that suits him, the controller can be programmed to meet his needs. The controller can be programmed in two ways – with an SP1 Programmer or specialist PC software and interface cable.
  • Page 10 7.1 Controller Parameter List and programming with hand programmer SP1 : BREEZE C PROGRAMER SET-UP . Programming version list : 8.0.16. 22/07/10 The list of parameters fit to power-units 950W-12km/h,10km/h and 15km/h. The parameters refer to "S-Drive 120" controller with hand programmer "SP1" To program through the "Charge Socket"...
  • Page 11 The list of parameters for power-unit 950W-12km/h : Parameter SETTINGS Comments Forward Acceleration Profile FAST: 40 The time for acceleration forward. Slow: 40 Forward Decel'n? FAST: 15 Parameter to change the Slow: 15 stopping distance-FF. Reverse Accel'n FAST: 40 The time for acceleration Slow: 40 –...
  • Page 12 ENGINEER MENU Operation settings Current Limit Min: 21A Max: 110A Output Voltage Maximum voltage that the motor can receive (over 24v the supply is cut off) Drive Boost Current : 130A Time : 10 s Drive Foldb'k-1 Threshold :120A Time :10 s Drive Foldb'k-2 Level : 100 %...
  • Page 13 Brake Alarm? Brake disconnected Alarm If using computer connection "on" Brake Light? If using computer connection "on" Status Output? Diagnostic Flash Diagnostic Alarm If using computer connection "on" Inhibit 1 mode? Mode :1 Inhibit 1 Speed Speed 0% Inhibit 1 Latch? Latched : Yes Inhibit 2 mode Mode:1...

  • Page 14: Periodic Maintenance Check

    8. Periodic maintenance Check Type of Service Frequency Check air pressure in all User Every week tires. Check normal drive and User Every Month stop Check tires wear User Every Month Check for missing parts User When receiving the Breeze C or after a long and damaged parts time not using it.
  • Page 15 Removing the Seat and the Turn the Seat by using the lifting Lever so that the Lever will Batteries Cover (2) ???? point 45º Right or Left. The Seat can be removed only at this position. Remove the Seat (7): Hold the Seat in your two hands – one hand on the backrest and a second hand at the front lower part of the seat and lift the seat up from its pivot.

  • Page 16: Mechanical Fault Troubleshooting

    9. Mechanical Fault troubleshooting Description Probable cause Repair action Noises from front Check front suspension for Replace wear parts, steering and clearances and secure of bolts. secure bolts. suspension Check front shock absorbers. Replace if needed. system Check the ,rod end for clearance.
  • Page 17 Clearances in tiller Unsecured screws and gas Check secure of piston faulty screws. Replace gas piston if needed. Scooter does not Wear in motor brushes. Replace motor have power or brushes. does not brake well or go to high speed downhill. 10 Noises from motor Wear of brushes.

  • Page 18: Control And Electronics System Fault Troubleshooting

    10. Control and Electronics system fault troubleshooting 10.1 General control system and Front Board Troubleshoots The front board is the center of all peripheral functions of the scooter : Lights , Horn , Information goes to the LCD display . Elimination troubleshoots: The Front Board wiring connections are all quick connectors.

  • Page 19: Controller Troubleshoots

    10.2 Controller Troubleshoots The controller is the center of all driving functions of the Breeze S: Speed control , acceleration , deceleration , EMB (Electro Magnetic Brake used as parking brake) , Reverse drive , Speed limiting etc. . But still the functions of the controller are all connected to all the wiring, connectors and as well the Front board, power units and batteries.
  • Page 20 Controller faults: Can be found using the LCD fault indication within the battery indicator as detailed in the follows paragraph. Error massage will should displayed in the LED "ON" . Further specification of the fault can be found using the SP1 programmer. When the fault exists, connect the SP1 programmer's connector directly to the controller SDRIVE120 or to the charging socket, using a special wiring adaptor.
  • Page 21 10.3 - The fault code from the SP1 Programmer : More codes you can see on the hand programming SP1 .

  • Page 22: Mechanical Assembly Drawings

    11. Mechanical assembly drawings See attached assembling drawings: "Breeze C (3, 4W) assembling.pdf". 12. Spare parts list . See attached file.

  • Page 23: General Wiring Diagram

    13. General Wiring diagram...

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