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Summary of Contents for DK System MASTER 600
- Page 1 Boiler temperature controller with a feeder MASTER 600 Service Manual...
- Page 2 Boiler temperature controller with a feeder Safety instructions and notes on installation The controller is designed for use with boilers with automatic feeding of fuel. The controller must be installed by an authorized person. The controller must be connected to a socket with a protective contact. It is required that the boiler had its own safeguards against excessive temperature rise of the boiler caused e.g.
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Page 3: Table Of Contents
Boiler temperature controller with a feeder Table of Contents 1. Description of a controller..............1.1 Description of a controller - functions..........2. Controller components description ............ 3. Operating panel description ..............4. Connection panel - components and connections ......4.1 Connection panel - version with external power delivery .... - Page 4 Boiler temperature controller with a feeder Table of Contents 24. Main menu - Circulation ..............24.1 Other application of circulation pump..........25. Main menu - Hot water (DHW) ............. 26. Main menu - Manual operation ............27. Main menu - Emergency grate ............
- Page 5 Boiler temperature controller with a feeder Table of Contents 40.6 Alarms and protections - DHW temperature........40.7 Alarms and protections - 2. Circuit temperature ....... 40.8 Alarms and protections - Sound ............40.9 Alarms and protections - Valve protection ........
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Page 6: Description Of A Controller
Boiler temperature controller with a feeder 1. Description of a controller Controller is designed for an automatic fuel feeding system boiler operation control, domestic hot water pump control, 2. circuit pump, circulation pump, 3- or 4-way valve control depending on the external temperature in central heating installations. -
Page 7: Description Of A Controller - Functions
Boiler temperature controller with a feeder 1.1 Description of a controller - functions NUMBER OF PUMPS CIRCULATION 2ND CIRCUIT CENTRAL CONTROLLING DHW PUMP PUMP PUMP HEATING PUMP OUTPUTS 3W VALVE 4W VALVE FEEDER MODULATION RETURN COLD RETURN CONTROL PROTECTION PROTECTION PRIORITY DISINFECTION THE WEATHER... -
Page 8: Controller Components Description
Boiler temperature controller with a feeder 2. Controller components description indication lights operating screen function buttons Indication lights - description Function buttons - description - one level up in Menu, operating mode change feeder - moving between Menu categories, central heating pump settings change - values increase DHW pump - entering Menu category, confirming,... -
Page 9: Operating Panel Description
Boiler temperature controller with a feeder 3. Operating panel description sensors connecting two sockets mains mains service socket socket 5A fuses off/on socket 230V switch Fig.3 Operating panel - front CZ. 7 KOT. COMX 2 Operating panel - back COMX2 communication sensors connecting socket socket to connect with control panel... -
Page 10: Connection Panel - Components And Connections
Boiler temperature controller with a feeder 4. Connection panel – components and connections connection panel central heating pump DWH pump 3D/4D valve opening 3D/4D valve closing 2. circuit pump circulation pump feeder L – central heating pump (outp.12) L – DHW pump (outp.11) L –... -
Page 11: Connection Panel - Version With External Power Delivery
Boiler temperature controller with a feeder 4.1 Connection panel – version with external power delivery PLY-023-301 central heating pump DHW pump 3/4 – way valve - on 3/4 – way valve - off 2nd circuit pump circulation pump feeder Fig. 6 Version with external power delivery of the fan and feeder... -
Page 12: Controller Installation
Communication” one should check the electrical connections, heating installation, fuses, or replace the cable connecting the control panel with operating panel. If you are still having difficulty, please contact DK System. Open Main menu / Manual opration and test manually the connection of... -
Page 13: Diagrams Of Connections To The Heating Installation
Boiler temperature controller with a feeder 6. Diagrams of connections to the heating installation AUTO MANU PROG 12:09 Nast:45° Ob2:32° Koc:50° zew:28° Podtrzym. 1. Controller 9. DHW heater sensor 2. Feeder motor 10. Room thermostat 3. Feeder temperature sensor 11. External temperature sensor 12. - Page 14 Boiler temperature controller with a feeder 6. Diagrams of connections to the heating installation Fig. 8 Example of heating installation in configuration with 3-way valve on the 1. circuit and DHW circuit, w/o shut-off and protecting devices. It does not replace professional project on the installation site.
- Page 15 Boiler temperature controller with a feeder 6. Diagrams of connections to the heating installation Ob.1 Ob. 2 Fig.10 Example of heating installation in configuration with 3-way valve on the 2. circuit and DHW pump, w/o shut-off and protecting devices. It does not replace professional project on the installation site.
- Page 16 Boiler temperature controller with a feeder 6. Diagrams of connections to the heating installation Fig.12 Example of heating installation in configuration with central heating pump, DHW pump, 2. circuit pump with 3-way valve and circulation pump working as a floor heating pump. W/o shut-off and protecting devices. It does not replace professional project on the installation site.
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Page 17: Main Menu - Description
Boiler temperature controller with a feeder 6. Diagrams of connections to the heating installation Fig.14 Example of heating installation in configuration with central heating pump, DHW pump, circulation pump and 2. circuit pump and 3-way valve, w/o shut-off and protecting devices. It does not replace professional project on the installation site. -
Page 18: Main Menu - Structure
Boiler temperature controller with a feeder 8. Main menu - Structure Main menu - press Tryb Pracy Operating param. Tryb Pracy Heating Tryb Pracy Heating Tryb Pracy Heating Tryb Pracy co i cwu Hysteresis 1÷9 Tylko co Oper.<sec>1÷250 LATO Pause<sec>1÷250 Priorytet cwu low.pow. -
Page 19: Service Menu - Structure
Boiler temperature controller with a feeder 9. Service menu - structure Service menu - press and hold approx. 5 seconds. Parameters Contrl. type Circul 1 Circul 1 weather./fixed T. max temp :50°÷90° min temp :35°÷50° Circul 1 (Boiler) Pump sw. off Circull 2 pump HW circ. -
Page 20: Settings Table - Main Menu
Boiler temperature controller with a feeder 10. Settings table – Main menu Factory Range of Name Unit settings settings HOT WATER temperature °C 40÷70 OPERATING PARAM. hyster. boiler °C 1÷9 heating - oper. 1÷250 heating - pause 1÷250 heating - b low. -
Page 21: Settings Table - Service Menu
Boiler temperature controller with a feeder 11. Settings table – Service menu Factory Range of Name Unit settings settings PARAMETERS CIRCUL. 1 control type weather/ fixed temp. fixed temp. max. temp. °C 50÷90 min. temp. °C 40÷50 PARAMETERS CIRCUL. 2 control type fixed t. - Page 22 Boiler temperature controller with a feeder 11. Settings table – Service Menu (cont.) Factory Range of Name Unit settings settings PUMP SW.OFF TEMP. circull 2 pump °C “--”/25÷70 HW circ. pump HW temp. °C “--”/20÷70 HW circ. pump boiler temp. °C “--”/20÷70 OPERATING MODE...
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Page 23: First Start. Clock Settings
Boiler temperature controller with a feeder 12. First start. Clock settings Before running the controller, check all electrical connections and sensors. FEEDER Press the mains switch buton on - the screen will display the following ver. 1.10 information: controller name and program number (eg. -
Page 24: Starting The Bolier And Setting The Operating Parameters
Boiler temperature controller with a feeder 14. Starting the bolier and setting the operating parameters 1. Open the ash pit door. 4. After obtaining a stable flame, start automatic operation of the controller 2.Start the feeder manually (see by holding down for few seconds the Manual operation - Testing outputs) . -
Page 25: Shutting Down The Boiler - Stop Mode
Boiler temperature controller with a feeder 15.1 Shutting down the boiler – Stop mode You can manually shut down the boiler 12:20 Set:69° and go to STOP mode. Cr2:37° Blr.65° out:25° HW:30° To do this, press and hold for a few STOP seconds the - the display will show... -
Page 26: Operating Parameters - Boiler Hysteresis
Boiler temperature controller with a feeder 17.1 Operating parameters - Boiler hysteresis The parameter defines the number of Operating d e g r e e s C e l s i u s b y w h i c h t h e Parameters temperature must fall below the setpoint, at which the controller will resume the... -
Page 27: Operating Parameters - Heating - Feeder Pause
Boiler temperature controller with a feeder 17.4 Operating parameters - Heating - feeder pause This parameter specifies the time (in Operating seconds) of the interval between cyclic Parameters fuel delivery (feeder operation) in START Heating and HEATING mode. Pause<sec> : 60 In the case of the piston feeder the scope and factory setting is changed. -
Page 28: Operating Parameters - Fan - Delayed Switch-Off Of The Fan
Boiler temperature controller with a feeder 17.7 Operating parameters - FAN - delayed switch-off of the fan This parameter allows you to set the time Operating (in seconds) to delay the switching off of Parameters the fan until the feeder is switched off. Del.Shut<s>... -
Page 29: Operating Parameters - Hold-Up Summer - Feeder Pause
Boiler temperature controller with a feeder 17.10 Operating parameters - H old-up Summer - feeder pause This parameter specifies the time of the Operating interval between cyclic fuel delivery Parameters (feeder operation) in the Hold-up mode Hold. Summer during summer. Pause<min>... -
Page 30: Operating Parameters - Fan Slow Start
Boiler temperature controller with a feeder 17.14 Operating parameters - Fan slow start The parameter enabling or disabling Operating smooth operation of the fan. Enabling Parameters smooth operation causes the fan is switched on with fill set power. Slow Start : no Enter the settings - Main menu / Range of changes: yes / no Operating parameters / Fan slow... -
Page 31: Main Menu - Clock
Boiler temperature controller with a feeder 19. Main menu - Clock The CLOCK function allows you to change the set time and day of the week, as described in the Section Getting Started. 20:23 Notice: With voltage decay, the clock settings are not maintained. -
Page 32: Weekly Program - Operation Program Selection
Boiler temperature controller with a feeder 20.2 Weekly program – Operation program selection This parameter allows selection of one of Weekly 4 weekly operation programes. Prog- program rams: family, work and senior have factory settings. The “custom” program Prog: family allows creation of a self-adjusted program. -
Page 33: Main Menu - Technical Inspection
Boiler temperature controller with a feeder 21. Main menu - Technical inspection This parameter informs the user of the Technical time remaining until the next maintenan- inspection ce inspection of the controller. Enter the settings - Main menu / Technical inspection 22. -
Page 34: Main Menu - Circulation
Boiler temperature controller with a feeder 24. Main menu - Circulation The parameter defines temperature after Circullation which the circulation pump working in the Fixed T. fixed temperature mode (at the increase off temperat. to this temperature) will be turned off. : 30°... -
Page 35: Main Menu - Hot Water (Dhw)
Boiler temperature controller with a feeder 25. Main menu - Hot water (DHW) T h i s p a r a m e t e r s p e c i f i e s t h e Hot Water temperature in domestic hot water H.W. -
Page 36: Emergency Grate - Blowing Power
(Cir), feeder (Ldr). Enter the settings - Main menu / Temperatures / or directly from the main screen by pressing the button Tips: In case of failure of temperature sensor, the screen displays “--°”. Replace the sensor and contact DK System. - Page 37 Boiler temperature controller with a feeder 29. Main menu - 1. circuit Allows setting 3 operating parameters of CIRCUL1 the 1. Circuit. If the controller works in the BOILER weather mode, the room required and weather reduced temperature are set.To enter Room T.
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Page 38: Main Menu - 1. Circuit
Boiler temperature controller with a feeder 30. Main menu - 2. circuit As for the 1. Circuit, this option allows CIRCUL2 setting 3 parameters of the 2. Circuit. If weather the controller works in the weather mode, it is possible to set the room Room T. -
Page 39: Service Menu
Boiler temperature controller with a feeder 31. Service menu Service menu is used to set particular deivce operation parameters by the serviceman. To open the service menu, press and hold for a few seconds the button Next, using the buttons select a given option, and than use the button to access the settings of the parameters of the given option. -
Page 40: Parameters 1. Circuit - Min. Temperature
Boiler temperature controller with a feeder 32.3 Parameters 1. Circuit – Min. temperature Allows setting the minimum temperature Parameters for the 1. Circuit. See “Heating curves - CIRCUL 1 description“. min temp : 40° Enter the settings - Service menu / Parameters 1. -
Page 41: Pumps Turning Off Temperatures - Circulation Pump - Boiler Temp
Boiler temperature controller with a feeder 33.3 Pumps turning off temperatures - Circulation pump - Boiler temp. This parameter defines the boiler HW circ. pump temperatre which when reached will turn swit. off when circulation pump off (at the drop to this boiler temper. -
Page 42: Service Menu - Valve
Boiler temperature controller with a feeder 35. Service menu - Valve The parameters allowing correct confi- Valve guration of the valve operation. It is possible to set the hysteresis, working time, pause time, cycle length, Oper<sec> : 2 to define operations to be made by the controller when the pump has been turned off and to define the minimum Valve - working time... -
Page 43: Heating Curves - 1. Circuit - Slope
Boiler temperature controller with a feeder 36.1 Heating curves - 1. Circuit - Slope Allows modifying the Slope of the Heat. curves heating curve for 1. Circuit. CIRCUL1 Enter the settings - Service menu / slope : 0.8 Heating curves / Heating curves 1. Circuit - Slope Range of changes: 0,2 ÷... -
Page 44: Service Menu - Circulation
Boiler temperature controller with a feeder 37. Service menu - Circulation This parameter is used to operate an Circullation additional pump (outp. #7) that can work in three possible configurations: 1. As a circulation pump in domestic hot enabled water circuit. 2. -
Page 45: Service Menu - Service Parameters
Boiler temperature controller with a feeder 38. Service menu - Service parameters 38.1 Service parameters - Feeder type This parameter switches the controller Service to work with a piston feeder. Parameters Feed. Type Enter the settings - Service menu / Piston : no Service parameters... -
Page 46: Service Parameters - Damping Time Adjustment
Boiler temperature controller with a feeder 38.3 Service parameters - Initiation of DAMPING process (cont.) Example: - temperature set on a boiler: 50°C - “dt”: 10°C During boiler damping, when temperature drops to the level of 40°C (50°C - 10°C), the controller will start counting down the preset time - see Damping time adjustment - causing the fan to stop. -
Page 47: Dhw Service - Protection Against Legionella
Boiler temperature controller with a feeder 39.2 DHW service - Protection against Legionella This function protects the DHW installa- DHW Service tion and DHW heater against Legionella bacteria growth. Prot. against legionella : no Enter the settings - Service menu / DHW service / Protection against Range of changes: yes / no Legionella... -
Page 48: Dhw Maintenance Hysteresis Of The Dhw Pump
Boiler temperature controller with a feeder 39.4 DHW Maintenance Hysteresis of the DHW pump A parameter that specifies the number of Hot Water degrees Celsius by which the tempera- ture must fall on the domestic hot water heater below the set point for the hysteresis : 5°... -
Page 49: Alarms And Protections - No Temperature Rise
Boiler temperature controller with a feeder 40.4 Alarms and protections - No temperature rise This parameter allows enabling / Alarms & disabling the boiler rise temperature Protection option - see No rise temperature. T.not rising enabled Enter the settings - Service menu / Alarm/ T. -
Page 50: Alarms And Protections - 2. Circuit Temperature
Boiler temperature controller with a feeder 40.7 Alarms and protections - 2. Circuit temperature The parameter allows setting the 2. Alarms & Circut temperature above which the Protection alarm will be triggered. C2 temp. alarm Temperat. : 80° Enter the settings - Service menu / Alarms / alarm 2. -
Page 51: Alarms And Protections - Emergency Stop Of Piston Feeder
Boiler temperature controller with a feeder 40.10 Alarms and protections - Emergency stop of piston feeder This parameters determines the time (in Alarms & seconds) that guarantee execution of a Protection full feeder tray cycle. If for some reasons, piston. feeder the tray is blocked, than the feeder and Max.cycl<s>... -
Page 52: Service Menu - Init
Boiler temperature controller with a feeder 41. Service menu - INIT This parameter allows resetting the user INIT setting to factory settings in the Main menu and Service menu. To confirm <OK>3s press and hold for ca. 3 sec. Confirmation 42. -
Page 53: Room Thermostat - Ch Pump - Operation Time
Boiler temperature controller with a feeder 44. Service menu - Room thermostat (cont.) In order to improve thermal comfort, the controller will periodically run the CH pump when the room temperature is at a preset level. In order to determine the conditions of this operation, set the operation time and pause time for the central heating pump (see next points). -
Page 54: Room Thermostat - 2. Circuit
Boiler temperature controller with a feeder 44.3 Room thermostat - 2. Circuit This parameters determines future Room Therm. actions of the controller in the 2. Circuit CIRCUL2 after reaching temperature set on a thermostat. Sw. off pumpe This option works when the room controller is set to “1CIRCUIT + 2CIRCUIT”. -
Page 55: Service Menu - Parameters 2. Circuit2
Boiler temperature controller with a feeder 46. Service menu - Parameters 2. Circuit2 46.1 Parameters 2. Circuit - Control mode Allows selection between two operation Parameters modes: weather and fixed temperature. CIRCUL 2 The weather mode allows full use of the contrl. -
Page 56: Comfort System Function
Boiler temperature controller with a feeder 47. COMFORT SYSTEM function The COMFORT SYSTEM built-in in the controller prevents circuit pump blockage by deposition of scale between on a rotor of the pump. The controller automatically switches the pump on for 30 seconds every 24 hours from its last run. -
Page 57: Damaged Boiler Temperature Sensor
Boiler temperature controller with a feeder 49.3 Damaged boiler temperature sensor When the boiler temperature sensor is 12:59 Set:20° damaged, the display shows Boil.Sens. Cr2:45° Blr:--° (the fan stops working), instead of the out:31° HW:40° boiler temperature “--” will be shown and Boil.sen a continuous sound will be generated (as long as it is turned on - see Alarm -... -
Page 58: Damaged Dhw Temperature Sensor
Boiler temperature controller with a feeder 49.6 Damaged DHW temperature sensor When DHW temperature sensor is 12:59 Set:20° damaged, the display shows Sen.DHW Cr2:45° Blr:95° (DHW pump operation will stop), out:31° HW:--° instead of the DHW temperature indica- Sen.DHW tions, “--” will be shown and a continuous sound will be generated (as long as it is turned on - see Alarm - sounds). -
Page 59: Piston Feeder Drawer Fault
Boiler temperature controller with a feeder 49.9 Piston feeder drawer fault When there is a fault / jamming of the 12:59 Set:20° piston feeder mechanism (the drawer Cr2:45° Blr:95° will not move), then the screen will show out:31° HW:40° Feed (the feeder and fan will be stopped) Feed and a continuous sound will be generated (as long as this option is... -
Page 60: Weather Control As Per The Heating Curves
Boiler temperature controller with a feeder 33. Alarmy - opis (ciąg dalszy) 50. Weather control as per the heating curves Weather control option is used to adjust the installation working parameters depending on the external temperature. As a result of temperature changes outside, the temperature of water in installation also changes, which means the colder outside the boiler heats stronger and vice versa. -
Page 61: Heating Curves - Introduction
Boiler temperature controller with a feeder 51. Heating curves - introduction A heating curve available in your heating installation, water Correct setting of the heating curve temperature on the delivery for the heating e n s u r e s k e e p i n g t h e c o n s t a n t circuit without a mixer is higher by the temperature inside a building when preset difference from water temperature... -
Page 62: Heating Curves - Tracing
Boiler temperature controller with a feeder 52. Heating curves - tracing A heating curve can be initially delivery t and the required room determined by calculations with the temperature t assumed heating installation delivery - difference of a room temperature and the required room temperature t and external temperature. - Page 63 Boiler temperature controller with a feeder 53. Heating curves - description (cont.) Enter the settings - Main Adjustment of a room tem- menu / 1. Circuit / Room T. perature The required room temperature may be adjusted only in a CIRCUL1 weather mode (for settings see BOILER...
- Page 64 Boiler temperature controller with a feeder 53. Heating curves - description (cont.) Enter the settings - Ser- Adjustment of a heating vice menu / Heating curve level curves / 1. Circuit / Level By changing the level of a heating curve, its diagram is shifted Heat.
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Page 65: Correction Of The Heating Curves' Settings
Boiler temperature controller with a feeder 54. Correction of the heating curves' settings If for a longer period of time in the heating mode for a couple of days (if heating period, the room temperature possible, wait for a significant weather does not match your requirements, it is change) before taking decision on possible to change the heating mode. -
Page 66: Heating Curve - Guides
Boiler temperature controller with a feeder 55. Heating curve - guides Modification of the curve's slope means a shift of the right corner of a diagram upwards or downwards when the left end touches the required temperature axis of the room. Modification of the level means simultaneous rise of the left and right end of the diagram upwards or downwards by a determined value, which is the same for the left and right end of the diagram. -
Page 67: Technical Data
Boiler temperature controller with a feeder 57. Technical data* Range of measured temperature from - 9 °C + 120 °C Range of temperature settings for a boiler from + 40 °C + 85 °C Range of temperature settings for a DHW heater from + 40 °C + 70 °C... -
Page 68: Information About Recycling
Boiler temperature controller with a feeder 58.Rules of conduct with waste electrical and electronic equipment Utilization of Waste Electrical and Electronic Equipment (applicable in the European Union and other European countries with separate collection systems). This symbol on the product or its packaging (according to the Act of July 29th, 2005, on waste electrical and electronic equipment) states that this product may not be considered as a household waste. -
Page 69: Appendix
Boiler temperature controller with a feeder 59. Appendix 3/4 D Valve central heating pump DHW pump 3D/4D valve opening 3D/4D valve closing Notice: If the valve operates in a reverse mode, change location of the black and brown servo cables. 2. - Page 70 Boiler temperature controller with a feeder 59. Appendix central heating pump DHW pump 3D/4D valve opening 3D/4D valve closing 2. circuit pump circulation pump feeder PLY-023-301 Notice: If the valve operates in a reverse mode, change location of the black and brown servo cables. 3/4 D Valve Fig.23 The 3/4 way valve connection to the connection box with external supply.
- Page 71 Boiler temperature controller with a feeder 60. Notes...
- Page 72 ul. Przyjaźni 141 53-030 Wrocław tel. 71 333 73 88 tel. 71 333 74 36 fax 71 333 73 31 e-mail: biuro@dksystem.pl www.dksystem.pl...
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