Table of Contents
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Table of Contents
Related Manuals for Sterling Fortress Calypso
Summary of Contents for Sterling Fortress Calypso
- Page 1 Mobility scooter TECHNICAL MANUAL Fortress Calypso...
- Page 2 Fortress Calypso...
- Page 3 Fortress Calypso © 2016 Sunrise Medical All rights reserved. The information provided herein may not be reproduced and/or published in any form, by print, photoprint, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorization of Sunrise Medical.
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Page 4: Table Of Contents
Fortress Calypso Table of content Introduction ................................6 This manual Identification of the product Symbols used in this manual Intended use Safety ................................... 8 Personnel qualification Identification on the product Temperature Electromagnetic radiation and interference Markings on the scooter Transportation... -
Page 5: Fortress Calypso
Fortress Calypso Troubleshooting ..............................42 Technical product information ..........................43 CE Declaration and standards Technical specifications Driving programs Scooter settings Electrical diagram Warranty ................................47 Definitions of terms Warranty period table... -
Page 6: Introduction
1.1 This manual This manual contains the instructions for repairs and general maintenance of the Fortress Calypso electrical scooter. Mechanics who do repairs on this scooter must be well trained and familiar with the repair methods and the maintenance of the Fortress Calypso scooter. -
Page 7: Intended Use
Scooter: refers to the general user manual of the scooter & 1.4 Intended use The Fortress Calypso scooter was developed for: • The transportation of people weighing up to 125 kg • Use on pavements, footpaths and cycle paths • Use in and around the house The dealer must give clear instructions before the user starts operating the product independently. -
Page 8: Safety
The scooter has been tested for compliance with the applicable requirements regarding electromagnetic radiation (EMC requirements). The Fortress Calypso’s immunity level is 20 volt/metre. Note! It cannot be excluded that electromagnetic radiation emanating from mobile telephones, medical apparatus and other sources, may have an influence on the scooter. -
Page 9: Markings On The Scooter
Fortress Calypso Safety | 9 Safety | 9 2.5 Markings on the scooter Never remove or cover up the markings, symbols and instructions affixed to the scooter. These safety measures must remain present and clearly legible throughout the entire lifestam of the scooter. -
Page 10: Transportation
10 | Safety Fortress Calypso 4. Neutral position Lever fully forward (“BRAKE applied”): When the motor drive is engaged the scooter can be driven electrically and the brakes are also applied when the scooter is switched off. Lever in lowest position: When the lever is in the lowest position the motor drive is disengaged. -
Page 11: Tools
Fortress Calypso Tools | 11 Tools | 11 Tools 3.1 Tools The tools below are needed for various mechanical settings and maintenance: Quantity Description Screwdriver, crosshead PH1 Screwdriver, crosshead PH2 Use only high-quality tools for the adjustment(s) described. Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening article. This prevents the 'rotation' of hexagons of fastening articles and spanners that may affect proper adjustment. -
Page 12: Spare Parts
12 | Spare parts Fortress Calypso Spare parts 4.1 Use of the parts lists This document is meant as a reference book to be used to order parts for the scooter that is shown on the front cover (3-wheel and 4-wheel version). -
Page 13: A Overview 3W
Fortress Calypso Spare parts | 13 A Overview 3W Article number Description See list 010 Frame front assy 3W See list 006 Tiller assy See list 004 Top console assy See list 005 Bottom console assy See list 007 Tiller strut assy... - Page 14 14 | Spare parts Fortress Calypso Continued from A Overview 3W Article number Description No spare part Flat washer No spare part Screw M6x20mm No spare part Spring washer 1009249 Horn 1009238 Side board plastic right...
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Page 15: B Overview 4W
Fortress Calypso Spare parts | 15 B Overview 4W Article number Description See list 013 Frame front assy 4W See list 006 Tiller assy See list 004 Top console assy See list 005 Bottom console assy See list 007 Tiller strut assy... - Page 16 16 | Spare parts Fortress Calypso Continued from B Overview 4W Article number Description Article number Description No spare part Retaining ring No spare part Hex bolt M8x50mm No spare part Lock nut M8xP1,25 No spare part Flat washer No spare part...
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Page 17: Wheel Front Assy
Fortress Calypso Spare parts | 17 01 Wheel front assy Article number Description Article number Description 50.104.100 Tyre front 10'' 50.104.000 Tube inner 10'' 1008951 Wheel front 10'' assy... -
Page 18: Wheel Rear Assy
18 | Spare parts Fortress Calypso 02 Wheel rear assy Article number Description 1008952 Tyre rear 10'' 50.104.000 Tube inner 10'' 1008953 Wheel rear 10'' assy... -
Page 19: Bumper Rear Assy
Fortress Calypso Spare parts | 19 03 Bumper rear assy Article number Description Article number Description 1008954 Reflector rear 1008955 Bumper rear assy... -
Page 20: Top Console Assy
20 | Spare parts Fortress Calypso 04 Top console assy Article number Description 1001341 Knob speed selector 1008958 PCB board with battery indicator 1009156 Console speed plastic key pad membrane 1008956 Switch speed selector... -
Page 21: Bottom Console Assy
Fortress Calypso Spare parts | 21 05 Bottom console assy Article number Description Article number Description 1008974 Light bulb amber 24v 5w 1009159 Charger port assy Cover charger port 1009157 Shroud front assy 1009158 Shroud rear assy... -
Page 22: Tiller Assy
22 | Spare parts Fortress Calypso 06 Tiller assy Article number Description Article number Description 1008959 Shroud top tiller 1008960 Potmeter throttle 1008961 PCB fuse assy 1008962 Jack plug receptacle 5-11 1009160 Steering rod assy 9003722 Finger control assy 1014751... -
Page 23: Tiller Strut Assy
Fortress Calypso Spare parts | 23 07 Tiller strut assy Article number Description Article number Description 1008965 Shroud tiller strut 1008966 Strut tiller 1008967 Bushing plastic 1008968 Adjustable tiller handle 1015177 Main harness + controller harness 1014750 Tiller tube... -
Page 24: Cover Battery Assy
24 | Spare parts Fortress Calypso 08 Cover battery assy Article number Description Article number Description 5.100.031.000 Reflector yellow 1008971 Cover battery assy... -
Page 25: Cover Motor Assy
Fortress Calypso Spare parts | 25 09 Cover motor assy Article number Description 1008972 Light rear assy – right 1008973 Light rear assy – left 1008974 Light bulb amber 24v 5w 1001281 Light bulb clear 24v 5w 1008976 Harness rear light assy... -
Page 26: Frame Front 3W Assy
26 | Spare parts Fortress Calypso 10 Frame front 3W assy Qty Article number Description Article number Description 1008978 Bumper front 1008979 Bearing 20MMx42MMx12MM 1008980 Strap battery with buckle 1009161 Latch assy 1014743 Front frame Fortress Calypso 3 wheel... -
Page 27: Front Fork Assy
Fortress Calypso Spare parts | 27 11 Front fork assy Article number Description 1009162 Axle front wheel assy 1008982 Fork assy... -
Page 28: Cover Front 3W Assy
28 | Spare parts Fortress Calypso 12 Cover front 3W assy Qty Article number Description Article number Description 1009163 Headlight assy 1008983 Cover front 3W assy... -
Page 29: Frame Front 4W Assy
13 Frame front 4W assy Article number Description Article number Description 1008979 Bearing 20MMx42MMx12MM 1008984 Bumper front 4W 1009164 Steering rod assy 4W 1014744 Front frame Fortress Calypso 4 wheel 1014747 Steering axle 1014748 Front spring 1014749 Front suspension bearing bush... -
Page 30: Swing Arm Right Assy
30 | Spare parts Fortress Calypso 14 Swing arm right assy Qty Article number Description Article number Description 1008985 Swing arm right assy... -
Page 31: Swing Arm Left Assy
Fortress Calypso Spare parts | 31 15 Swing arm left assy Article number Description Article number Description 1008986 Swing arm left assy... -
Page 32: Cover Front 4W Assy
32 | Spare parts Fortress Calypso 16 Cover front 4W assy Qty Article number Description Article number Description 1009163 Headlight assy 1009165 Mat foot 4w set 1008987 Cover front 4W assy... -
Page 33: Rear Frame Top Assy
Fortress Calypso Spare parts | 33 17 Rear frame top assy Article number Description Article number Description 1009161 Latch assy 1015727 Controller Dynamic DR-90 v2.07 1008989 Shock absorber rear 1014745 Rear frame upper part... -
Page 34: Rear Frame Assy
34 | Spare parts Fortress Calypso 18 Rear frame assy Qty Article number Description Article number Description 1008990 Cable battery harness 1015177 Main harness + controller harness 1014753 Rear wheel spacer 9002752 Set battery connection covers 1014125 Battery cable with red connector... -
Page 35: Rear Frame Bottom Assy
Fortress Calypso Spare parts | 35 19 Rear frame bottom assy Article number Description Article number Description 1009167 Wheel anti tip assy 1008992 Bracket mount transaxle 1014746 Rear frame bottom 9-10 1014752 Freewheel lever... -
Page 36: Transaxle Assy
36 | Spare parts Fortress Calypso 20 Transaxle assy Qty Article number Description Article number Description 1009166 Transaxle Assy 10K 9003576 Transaxle Assy 12K 1008993 Brush motor 1008994 Cap brush motor 1015605 Motor brake 1015606 Motor brake cover 1015607 Motor brake kit... -
Page 37: Captain Seat Assy
Fortress Calypso Spare parts | 37 21 Captain seat assy Article number Description Article number Description 1008995 Seat Captain regular with headrest 1008996 Seat plate weldment 1008997 Lever seat weldment 1008998 Armrest assy left adjustable 1008999 Armrest assy right adjustable... -
Page 38: Armrest Adjustable Assy
38 | Spare parts Fortress Calypso 22 Armrest adjustable assy Qty Article number Description Article number Description 232103 Armpad foam captain 1009001 Detent button... -
Page 39: Options
Fortress Calypso Spare parts | 39 4.2 Options Article number Description Article number Description 1009250 Mirror left 1009251 Mirror right 1009552 Cane holder assy 1009249 Rear basket assy... -
Page 40: Service Instructions
40 | Service instructions 40 | Service instructions Fortress Calypso Service instructions 5.1 Maintenance plan In order to ensure its best performance, durability and lifespan, the scooter should undergo regular maintenance to be carried out by your dealer. The following table indicates what checks should be made, how often these checks should be made and who should make them. -
Page 41: Tyres
Fortress Calypso Service instructions | 41 Service instructions | 41 Service instructions | 41 Cleaning the batteries Gel batteries are maintenance-free. However, attention may be paid to the following matters: Note! Ensure that the batteries remain clean and dry: dirt and water can cause leaks, as a result of which battery capacity can be reduced. -
Page 42: Troubleshooting
42 | Troubleshooting Fortress Calypso Troubleshooting If the scooter doesn’t function, while the batteries are fully charged, check the following points. A. Set the scooter off and then on again. Check if the problem is solved. B. Check if all the battery connectors are properly attached and firmly connected. -
Page 43: Technical Product Information
The product has been EMC-approved (for electromagnetic compatibility) in accordance with EN12184 (1999). 7.2 Technical specifications Manufacturer Sunrise Medical HCM ® Model Fortress Calypso 3 wheels (3W) Fortress Calypso 4 wheels (4W) Maximum user weight 125 kg (19.7 stone) Description 1207 (47.5) 1214 (47.8) -
Page 44: Driving Programs
44 | Technical product information Fortress Calypso Description Seat width, Master Seat mm (inches) 500 (19.7) 500 (19.7) Back height (excl. headrest), Master Seat mm (inches) 550 (21.7) 550 (21.7) Seat height (to platform), Master Seat mm (inches) 432-510 (17-20.1) 432-510 (17-20.1) -
Page 45: Scooter Settings
Fortress Calypso Technical product information | 45 Technical product information | 45 7.4 Scooter settings The specific and optimised scooter settings are summarized as follows. User Personalisation 12 km/h (7.5 mph) / 10 km/h (6 mph) / 8 km/h (5 mph) -
Page 46: Electrical Diagram
46 | Technical product information Fortress Calypso 7.5 Electrical diagram... -
Page 47: Warranty
Fortress Calypso Warranty | 47 Warranty | 47 Warranty 8.1 Definitions of terms Definitions of terms used in this warranty: • After sales service part: Part purchased after the intial product that is durable and may be subjected to natural wear and tear or natural contamination during normal operation within the lifetime of the product.;... -
Page 48: Warranty Period Table
48 | Warranty Fortress Calypso 8.2 Warranty period table Scooters Examples include, but are not limited to the parts Description Warranty period mentioned below Frame 2 years Weldment/frame Drive system* 1 year Transaxle, motor, motor brake Controller, controlling mechanism, wiring harness, electronic... - Page 49 Fortress Calypso | 49 Version list Version Page Draw Changes Rev.1.0. Updated cover layout and manual layout Updated image identification plate Updated reference to article number 1009567 Updated quantity article number 1008954 Added article number 1012522 Logo Sterling...
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Page 52: Serial Number
Sunrise Medical Pty. Ltd. Sunrise Medical HCM B.V. 6 Healey Circuit, Huntingwood Vossenbeemd 104 NSW 2148 5705 CL Helmond Australia The Netherlands T: +61 (2) 9678 6600 T: +31 (0)492 593 888 E: enquiries@sunrisemedical.com.au E: customerservice@sunrisemedical.nl www.SunriseMedical.com.au www.SunriseMedical.nl www.SunriseMedical.eu (International) Sunrise Medical HCM B.V.