Summary of Contents for Prochem APEX GTX 1.001-139.0
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Apex GTX Truck Mount Operating Instructions (ENG) MODELS: APEX GTX - GAS 1.001-139.0 APEX GTX - DIESEL 1.001-140.0 From Serial Number (Ref No1*) *See Serial Number Page in Spare Parts List or call manufacturer 86410220 - C 03/23/16...
PROCHEM. Warranty Registration Thank you for purchasing a Prochem Legend Group product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : http://www.prochem.com/WarrantyRegistration.aspx...
NOTE: The manual part number is located on the lower right corner of the front cover. The SAFETY section contains important information regarding hazardous or unsafe practices for this 86410220 Operators Manual - Apex GTX Prochem...
Always wear hearing protection when unit is running. Always comply with local noise ordinance when operating units. 86410220 Operators Manual - Apex GTX Prochem...
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Use only Prochem supplied fuel installation kits. Ensure to use the kit specific for the truckmount model and van model being used. When traversing the vehicle floor with fuel lines, always use a bulkhead adapter. This will help to prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion.
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Toujours porter une protection de l'ouïe durant le fonctionnement de l'appareil. Toujours se conformer à l'ordonnance locale sur la protection contre le bruit lors de l'utilisation d'appareils. NE PAS laisser tourner le moteur du véhicule lors de l'utilisation de cet appareil. 86410220 Operators Manual - Apex GTX Prochem...
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Utiliser uniquement des trousses d'installations de carburant fournies par Prochem. S'assurer d'utiliser une trousse spécifique aux modèles montés sur camion et camionnette. Au moment d'acheminer les conduits de carburant dans le plancher du véhicule, toujours utiliser un adaptateur passe-cloison.
In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Prochem approved replacement parts. 86410220 Operators Manual - Apex GTX Prochem...
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LORS DE L’ENTRETIEN DE LA MACHINE: Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées homologuées. 86410220 Operators Manual - Apex GTX Prochem...
Electric or hydraulic brakes should be provided, and a strict compliance with any State and Federal vehicle laws must be maintained. 3. The vehicle tires should have a load rating above the combined vehicle and unit weight. 86410220 Operators Manual - Apex GTX Prochem...
Ensure all electrical wiring and battery cables are free from contact with any metal edge. Engine vibration could cause metal edge to cut wiring and possibly result in a fire. Be aware of where battery cables are run. 86410220 Operators Manual - Apex GTX Prochem...
TOP VIEW ENSURE THAT VAC INLETS ON CONSOLE AND WASTE TANK ARE ALIGNED. 40 3 16 " 39 3 8 " CONSOLE WASTE TANK 42" CONSOLE 38 1 8 " WASTE TANK FRONT VIEW 86410220 Operators Manual - Apex GTX Prochem...
TOP VIEW ENSURE THAT VAC INLETS ON CONSOLE AND WASTE TANK ARE ALIGNED. 40 3 16 " CONSOLE 39 3 8 " WASTE TANK 42" CONSOLE 50 1 8 " WASTE TANK FRONT VIEW 86410220 Operators Manual - Apex GTX Prochem...
4. Do not connect the power cord to the truckmount lines, heat shields, or any other vital component console wiring harness until installation is which might affect the operation or safety of the complete. vehicle. 86410220 Operators Manual - Apex GTX Prochem...
ON (Marche), une étincelle au niveau de la borne du câble de terre pourrait causer une explosion si du gaz hydrogène ou des vapeurs d'essence sont présents. Au moment de déconnecter la batterie, TOUJOURS déconnecter d’ABORD la borne négative (-). 86410220 Operators Manual - Apex GTX Prochem...
Using a water softener will reduce maintenance and PROCHEM line of chemicals. For information on using decrease down time caused by hard water scaling. It the cleaning compounds, refer to the chemical manual.
NOTE: Using less than service class SF or SG oil or extending oil change intervals longer than recommended can cause engine damage. The recommended SAE viscosity grade is 10W-30. 86410220 Operators Manual - Apex GTX Prochem...
API service classification: above CD grade. Ambient temperature: below 35°C (95°F). Lubricating oil recommended when a low-sulfur or high- sulfur fuel is employed. 86410220 Operators Manual - Apex GTX Prochem...
NE JAMAIS éliminer les résidus dans les collec- teurs d'eaux pluviales, les voies d'eau ou sur une surface au sol. Toujours éliminer les résidus conformément aux lois locales, provinciales et fédérales. 86410220 Operators Manual - Apex GTX Prochem...
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The collar lock can be tightened to prevent the throttle from slipping and changing the engine speed. Circuit Breakers These serve to protect the circuits from electrical spikes and over loads and protects wires from damage and fire. 86410220 Operators Manual - Apex GTX Prochem...
NE JAMAIS éliminer les résidus dans les collec- teurs d'eaux pluviales, les voies d'eau ou sur une surface au sol. Toujours éliminer les résidus conformément aux lois locales, provinciales et fédérales. 86410220 Operators Manual - Apex GTX Prochem...
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Engine speed may be changed in smaller incre- ments by rotating the throttle handle clockwise or counter-clockwise. The collar lock can be tightened to prevent the throttle from slipping and changing the engine speed. 86410220 Operators Manual - Apex GTX Prochem...
2. Vacuum Inlets 4. Solution Temperature Control Lever The vacuum inlets serve as connecting points for This lever directs hot engine and blower exhaust gases vacuum hoses. through or around the heat exchangers. 86410220 Operators Manual - Apex GTX Prochem...
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It is also useful in troubleshooting. The warm water outlet allows the cleaning technician to drain hot water from the water box for mixing chemical. Water from this valve is hot. 86410220 Operators Manual - Apex GTX Prochem...
HOT WATER SOLUTION OUTLET FLOW SETUP MANIFOLD VALVE WASTE TANK CHEMICAL METERING CHECK VALVE VALVE CHEMICAL SELECTOR VALVE CHEMICAL PUMP CHECK VALVE FLOWMETER CHEMICAL CONTAINER CHEMICAL FLOW INLET CHEMICAL PRIME STRAINER SOLUTION FLOW 86410220 Operators Manual - Apex GTX Prochem...
NOTE: Never use your waste pump outlet hose as a of debris. water inlet hose. Use only clean hoses for water inlet. 2. Turn the water supply faucet on. The water will fill the water box. 86410220 Operators Manual - Apex GTX Prochem...
Local, State, and Federal laws. NE JAMAIS éliminer les résidus dans les collec- teurs d'eaux pluviales, les voies d'eau ou sur une surface au sol. Toujours éliminer les résidus conformément aux lois locales, provinciales et fédérales. 86410220 Operators Manual - Apex GTX Prochem...
At present, it is only possible to winterize units, which do not have an auxiliary water tank. Units with auxiliary water tanks must be stored in a heated building when not in use. 86410220 Operators Manual - Apex GTX Prochem...
10. After completing these procedures, shut the unit Repeat this procedure with all the remaining tools. After down. The unit is now winterized. all tools and pressure hoses have been filled with anti- freeze, disconnect and store them. 86410220 Operators Manual - Apex GTX Prochem...
Lors de l'élimination de l'antigel usé, respecter toutes les lois et tous les règlements locaux. Ne pas vider sur le sol ou dans des réseaux de collecte des eaux pluviales. 86410220 Operators Manual - Apex GTX Prochem...
Inspect and/or adjust packing nuts * Or as often as required ** Change solution pump crankcase oil after the first 50 hours ***Change engine crankcase oil and filter after the first 25 hours 86410220 Operators Manual - Apex GTX Prochem...
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****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours *****Using AEON PD-XD synthetic lubricant, 1000 hours or once per year, whichever comes first. 86410220 Operators Manual - Apex GTX Prochem...
To keep your chemical system functioning properly, follow the chemical pump and solution outlet maintenance in the Maintenance Schedule in this manual. Refer any additional questions to your dealer. 86410220 Operators Manual - Apex GTX Prochem...
MENTS" in Operations section. NOTE: Using less than service class SF or SG oil or extending oil change intervals longer than recommended can cause engine damage. Engine oil capacity is approximately .74 gallons (2.8Liters) 86410220 Operators Manual - Apex GTX Prochem...
Oil Recommendation. Use high-quality 15-40 detergent oil of at least API (American Petroleum Insti- tute) service class CD or higher. Engine oil capacity is approximately .98 gallons (3.7 Liters). 86410220 Operators Manual - Apex GTX Prochem...
SIGHT GAUGE NOTE: AEON PD-XD synthetic blower lubricant is the oil which PROCHEM puts in the vacuum pump at the factory. Topping off or adding petroleum oil to 3. Drain, flush and replace oil after first 100 hours. synthetic oil is NOT recommended.
S'assurer, au moment de resserrer ces vis, d'utiliser un mouvement de rotation dans le sens des aiguilles d'une montre et de continuer jusqu'à ce que le couple souhaité soit atteint. 86410220 Operators Manual - Apex GTX Prochem...
The solution screen should then be inspected every month. However, if the screen has a frequent build-up of debris it should be inspected and cleaned more often. 86410220 Operators Manual - Apex GTX Prochem...
2. Unscrew nozzle cap from the connector body. 3. Remove the adapter, orifice plate, and strainer. 4. Clean any debris from the strainer and orifice plate. 5. Reassemble as shown in Parts Section - Solution Outlet. 86410220 Operators Manual - Apex GTX Prochem...
JAMAIS régler le moteur de façon Check radiator overflow bottle. Add water/coolant to à excéder le nombre de tours par minutes indiqué proper "cold" level. (pleine charge). Cela pourrait cause des dommages permanents. 86410220 Operators Manual - Apex GTX Prochem...
NOTE: Improper seating of the check valve poppet, information, installation and use. damaged spring or o-rings will cause poor operation of the chemical system. 6. Lubricate the o-rings with o-ring lubricant Part #86265430 and reinstall. 86410220 Operators Manual - Apex GTX Prochem...
Replace the check valves and reassemble, using new o-rings. DO NOT attempt to re-use o-rings once the check valves have been removed. See the "Illustrated Parts Listing" for a parts break-down on the chemical pump. 86410220 Operators Manual - Apex GTX Prochem...
2. If the pressure regulator requires adjustment, turn the adjusting knob (while observing the pressure gauge on the control panel) until the desired pressure is obtained. 86410220 Operators Manual - Apex GTX Prochem...
Defective quick-connect on one or Replace defective quick-connect(s) on solution more of the solution pressure hoses. pressure hose(s). Cleaning tool valve is malfunctioning. Repair or replace valve. Hose inner lining is constricted. Remove restriction or replace hose. 86410220 Operators Manual - Apex GTX Prochem...
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Internal leak in chemical valve causing Tighten valve packing nut (see "General Service continual flow through prime tube Adjustments" section in this manual). Replace returning to waste tank. valve, if necessary. 86410220 Operators Manual - Apex GTX Prochem...
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Consult the Kubota Engine Operation on engine), high temperature switch and Maintenance Manual. (located on engine). Defective fuel shutdown solenoid Test. Replace. (Diesel Only) Refer to Kubota Engine Operation and Mainte- Engine is malfunctioning nance Manual. 86410220 Operators Manual - Apex GTX Prochem...
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Pump-out circuit breaker on control determine the cause of the tripped heat shrink. Inspect connec- panel has been tripped. circuit breaker, press the reset button. tion for watertight seal. 86410220 Operators Manual - Apex GTX Prochem...
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Spare Parts List (1.001-139.0, 1.001-140.0) Apex GTX From Serial Number (Ref No1*) *See Serial Number Page or call manufacturer 86410230-T 05/01/17...
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NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 86410230 Spare Parts List - APEX GTX Prochem...
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Wiring Diagram - Gas ..... . 68 Wiring Diagram - Diesel ....69 86410230 Spare Parts List - APEX GTX Prochem...
Side Panel - Right 86410230 Spare Parts List - APEX GTX Prochem...
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Side Panel - Right SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86330040 BRKT, VAC INLET, APEX 86180370 ELL, 1/8P X 1/4 POLY BR 86180700 END CAP, VAC INLET, 1 1/2 86178700 CUP, OIL FILL 1/8P 86410230 Spare Parts List - APEX GTX Prochem...
Control Panel - Gas 86410230 Spare Parts List - APEX GTX Prochem...
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STOP, THROTTLER SPRING 86277350 SCR, M6X6, HHC, 8.8TCN, ZN FOR THROTTLE 86192070 SCR,SET 8-32X1/4 SS FOR THROTTLE 86349600 HOSE, 1/4ID NYLOBRD X 36" FOR CHOKE 86276730 SCR, M4 X 8MM LG PPHM FOR CHOKE 86410230 Spare Parts List - APEX GTX Prochem...
Control Panel Mounting 86410230 Spare Parts List - APEX GTX Prochem...
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Control Panel Mounting SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86273180 SCR, 1/4-20 X 1" HXHD GRD8 86270330 FLATWASHER, 1/4 86189050 NUT, WELL 1/4-20 HD 86410230 Spare Parts List - APEX GTX Prochem...
Solution Pump 86410230 Spare Parts List - APEX GTX Prochem...
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WASHER, M10 SPLIT 86350880 KEY, GP (INTERPUMP) CLUTCH 86350920 ADAPTER, CLUTCH 86350890 CLUTCH, HTS2215S & HTS2016S 86282770 LOOM, 1/4 HI TMP X 10 WIRE COVER 86265780 CONN, BULLET M (.156) NOT SHOWN 86410230 Spare Parts List - APEX GTX Prochem...
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Solution Pump 86410230 Spare Parts List - APEX GTX Prochem...
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RING, INTERMEDIATE, 20MM GP 86300440 DIPSTICK, VENTED GP 86361310 OIL SEAL, GP PUMP HTS, PLUNGER ROD 86361320 O-RING, GP PUMP HTS SIGHT 86361330 O-RING, GP PUMP HTS CRANKCASE 86189110 OIL, GEN PUMP, SERIES 100 86410230 Spare Parts List - APEX GTX Prochem...
Helicoil 86410230 Spare Parts List - APEX GTX Prochem...
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RNG, LOCK, MNFLD, HE 86188980 NUT,1-3/4-12HXHD HE 86182370 GSKT,MNFLD HE 86370590 KIT, HELICOIL W/GASKETS 86369640 WASHER, BACKING, MNFLD HE WHEN REPLACING COIL KIT, THE O-RING SEAL 86344980 MUST ALSO BE REPLACED TO MAINTAIN- SEAL INTEGRITY. 86410230 Spare Parts List - APEX GTX Prochem...
Helicoil Mounting FROM THERMOSTAT ADAPTER ON ENGINE TO SECOND HEAT EXCHANGER TO PRESSURE REGULATOR TO ENGINE "Y" ADAPTER 86410230 Spare Parts List - APEX GTX Prochem...
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ELBOW, 3/4" 45 DEG BRASS ST 86010790 WASHER, 3/8 SPLIT LOCK PLTD 86279510 WASHER, 3/8 FLAT 86006740 SCREW 3/8-16 X 1" HHCS GR5 PLT DL 86233410 CLAMP, 3/4 DIA CUSHION .406 DIA 86410230 Spare Parts List - APEX GTX Prochem...
Water Box FROM OVERFLOW WATER INLET HOSE TO WARM WATER OUTLET TO TOP OF COPPER HEATER CORE SOLUTION PUMP 86410230 Spare Parts List - APEX GTX Prochem...
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BUSH, 1/2 X 1/8 BR 86192380 SEAT, FLOAT VLV 86057160 STRAP, WTR BOX HOLDDOWN 86056660 ROD, FLOAT (1/4-20 X 4") SS 86010660 WASHER, 1/4 EXT STAR SS 86005680 NUT, 1/4-20 HEX NYLOCK 86189010 NUT, FLOAT VALVE 86410230 Spare Parts List - APEX GTX Prochem...
100 Gallon Waste Tank PART OF 4 TO VACUUM PUMP TO VACUUM PUMP 86410230 Spare Parts List - APEX GTX Prochem...
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VV-JET 1/4 8006 86350770 ASSY, WASTE TANK LID, 100G 86415330 ELBOW, Ø3.50 OD X 53° *(2) 86277000 SCREW, 1/4-20 X 1.5 CARR SS *(2) 86264850 ADHESIVE, GASKET * SEE SERIAL NUMBER PAGE 86410230 Spare Parts List - APEX GTX Prochem...
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60 Gallon Waste Tank PART OF 4 TO VACUUM PUMP TO VACUUM PUMP 86410230 Spare Parts List - APEX GTX Prochem...
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VV-JET 1/4 8006 86350790 ASSY, WASTE TANK LID, 60 G 86415330 ELBOW, Ø3.50 OD X 53° *(2) 86277000 SCREW, 1/4-20 X 1.5 CARR SS *(2) 86264850 ADHESIVE, GASKET * SEE SERIAL NUMBER PAGE 86410230 Spare Parts List - APEX GTX Prochem...
Fuel Pump - Gas TO CONSOLE THROUGH VEHICLE FLOOR RETURN TO VEHICLE USE AS NEEDED FUEL SUPPLY MOUNT TO VEHICLE FRAME 11 1 FROM VEHICLE FUEL SUPPLY 86410230 Spare Parts List - APEX GTX Prochem...
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86184980 HOSE, 5/16" FUEL X 12', T-FLEX 86339630 VALVE, CHECK, 1/4H X 5/16H FUEL 86282810 SLEEVE, 3/4 LOOM X 23" 86265730 TIE, CABL 8" WHT 86273290 SCR, SLFDR #14 X 1 HXHD 86410230 Spare Parts List - APEX GTX Prochem...
Fuel Pump - Diesel THROUGH VEHICLE FLOOR 3/16" HOSE TO CONSOLE MOUNT TO VEHICLE FRAME USE AS NEEDED RETURN TO VEHICLE FUEL SUPPLY FROM VEHICLE FUEL SUPPLY 86410230 Spare Parts List - APEX GTX Prochem...
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HOSE,FUEL INJ 5/16 X 72" J30R9 86339630 VALVE, CHECK, 1/4H X 5/16H FUEL 86179930 EL, 90DEG 1/8NPT X 1/4HB 86282810 SLEEVE, 3/4 LOOM X 23" 86265730 TIE, CABL 8" WHT 86273290 SCR, SLFDR #14 X 1 HXHD 86410230 Spare Parts List - APEX GTX Prochem...
(HOSE, PULSE) PRESSURE REGULATOR 86282390 (28.5") LEFT SIDE 86183930 (14-1/2") CONTROL PANEL 86280350 (53") 86280260 (36") RIGHT SIDE CONTROL PANEL 86049000 TO WASTE TANK 86316810 86282950 (73 1/2") 86356880 (72") TO WASTE TANK 86410230 Spare Parts List - APEX GTX Prochem...
(HOSE, PULSE) PRESSURE REGULATOR 86282390 (28.5") LEFT SIDE CONTROL PANEL 86280350 (53") 86280260 (36") 86183930 (14-1/2") RIGHT SIDE CONTROL PANEL 86049000 TO WASTE TANK 86316810 86282950 (73 1/2") 86356880 (72") TO WASTE TANK 86410230 Spare Parts List - APEX GTX Prochem...
Wiring Diagram - Diesel ENERGIZE TO RUN SOLENOID RED WASTE TANK GREEN GLOW AMBER CHECK FULL LIGHT PLUG LIGHT ENGINE LIGHT (LOCATED ON THERMOSTAT ADAPTER MANIFOLD) 86410230 Spare Parts List - APEX GTX Prochem...
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Notes: 86410230 Spare Parts List - APEX GTX Prochem...
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Options OPTIONS 86410230 Spare Parts List - APEX GTX Prochem...
Water Tank Dual with Demand Pump - Optional TO DEMAND PUMP OVERALL DIMENSION: 32-1/2" TALL 62-5/8" WIDE 15-1/2" DEEP 86410230 Spare Parts List - APEX GTX Prochem...
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TEE, 1/2 BRASS 86043320 ASSY, BASE SADDLE TANK GRAY 86030990 MOLDING, WATER TANK 86190500 PLUG, 1/2 BRASS HXHD 86190170 PLATE, INSTALL MT 86005770 NUT, 3/8-16 HEX NYLOCK 86285190 SHLR, CHEM, 10-GAL JUG 86410230 Spare Parts List - APEX GTX Prochem...
Hose Reel - Optional OVERALL DIMENSIONS: 47" TALL 40" WIDE 86410230 Spare Parts List - APEX GTX Prochem...
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Hose Reel - Optional SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86373960 HOSE REEL, 300 FT W/SMALL REEL COMPLETE 86410230 Spare Parts List - APEX GTX Prochem...
Motorized Hose Reel - Tank - Optional 86410230 Spare Parts List - APEX GTX Prochem...
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PNL, SW BX CVR PLT MTR 86161960 SCR, #8 X 1/2 PPHST BLK 86412640 BASE,LF SD HOS RL MTR DR, GRY 86261360 CABLE, RETAIN VAC PLG WHEN ORDERING INDICATE PART NUMBER AND COLOR 86410230 Spare Parts List - APEX GTX Prochem...
Motorized Hose Reel - Optional 86410230 Spare Parts List - APEX GTX Prochem...
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HUB, H1/2 86191100 PULL, AK32H 86192100 SCR, CAP 1/4-20 X 1-1/2 FLT 86050110 MT, MTR HOS RL MTR DRIVE 86047450 CVR, HOS RL MTR CVR WHEN ORDERING INDICATE PART NUMBER AND COLOR 86410230 Spare Parts List - APEX GTX Prochem...
Serial Numbers REF. MODEL: SERIAL # 10011390000584, 10011400000053 10011390000637, 10011400000061 10011400000068, 10011390000661 86410230 Spare Parts List - APEX GTX Prochem...
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