Installing The Flue - Zanussi ULTRA+ COMBI 30 Installation And Servicing

2.11 INSTALLING THE FLUE

FITTING FLUE THROUGH THE WALL
1. Measure wall thickness and add 14mm.
2. Measure from the outer terminal lip towards the end of outer flue, place a
small location mark at the dimension acquired at point 1.
3. Add a further 14mm to the dimension, obtained at item 1 (point 1) and
place an additional small location mark.
4. Fit external black wall seal ensuring the inside of the outer lip is in contact
with the terminal lip you have been measuring from (see fig 1 below)
5. Fit the internal wall seal approximately 65mm before the outer of
the 2 location marks.
6. For an internal fit place flue terminal in the centre of the 5" drilled
hole in the wall. Apply pressure and lightly move the flue left to
right or up and down. This will cause the outer flange to fold in
and allow the flue to pass through the wall.
7. Push through a further 65mm or until the inner flange is pressed
against the inner wall. This will allow the outer flange to return to
its original shape.
8. Pull back the flue until the first of the 2 location marks is level with
the internal face of the wall.
Note. If the 2 location marks are not visible then the flue is not
pulled back far enough to obtain the correct seal. If the 1st location mark has passed the face of the wall the flue has been
pulled too far back and the outer wall seal will have been dislodged from its mounting and will need to be refitted.
9. When 1st mark is in line with the wall, whilst holding the flue firmly, push the white wall sealing flange to the wall until the 2nd
of the two marks is just visible. If the last location mark is clearly past the white inner wall seal then the outer wall seal will
have been dislodged from its mounting and will need to be re-fitted.
10. Ensure the seam and the outlet terminal are at the top and fitted as shown.
Note. If less than 50% of the length of the flue is internal the flue should be fitted from outside.
Fig 1
Location
Location
mark 1
mark 2
FITTING THE TURRET - Ensure the condense trap/siphon is filled with water
1. Ensure the rubber seal is fitted correctly on the appliance manifold and that all flue seals are undamaged.
2. Hold the flue firmly and push the turret on until it has travelled 30mm on to the flue pipe and is fully engaged. Make sure the
flue has not rotated or moved forward during fitting and the flue seam is uppermost.
3. Push the turret into the manifold ensuring the upper plastic lip is flush with the top of the manifold.
4. Fully engage the clamp location section into the manifold location holes. Rotate down on to turret flange.
5. Secure clamp to appliance using securing screw.
6. Ensure all sample points are accessible and all sample plugs and caps are fitted.
D
Flue Outlet
A - Duct Assembly
B - Flue Turret
C - Turret Clamp
D - Seal
24
SECTION 2 - INSTALLATION
Wall Seal Lip
Terminal Lip
Ensure lip of wall seal is positioned
over step on plastic nose of flue terminal
(note, seal is cut away for clarity)
A
B
Flue Outlet
C
Retaining
Sample points
screw
Terminal
MUST be
fitted as
shown
Rubber
Terminal
Wall Seal
Clamp Lugs
Installation and Servicing