Casio EX-Z60 Service Manual And Parts List
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Casio EX-Z60 Service Manual And Parts List

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(without price)
EX-Z60
MAR. 2006
I Refer to the page 18 after changing the main PCB.
INDEX
Ver.4 : Oct. 2006
R

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Summary of Contents for Casio EX-Z60

  • Page 1 (without price) EX-Z60 MAR. 2006 I Refer to the page 18 after changing the main PCB. INDEX Ver.4 : Oct. 2006...

  • Page 2: Table Of Contents

    CONTENTS SPECIFICATIONS ............................1 BLOCK DIAGRAM ............................5 TEST MODE ..............................6 PROGRAM VERSION UPGRADING ......................7 1. To update the firmware version ..................... 7 2. How to restore the firmware ......................8 3. To install the firmware ........................9 ADJ TOOL ..............................

  • Page 3: Specifications

    SPECIFICATIONS Image Files Format Snapshots: JPEG (Exif Ver.2.2); DCF (Design rule for Camera File system) 1.0 standard; DPOF compliant Movies: AVI (Motion JPEG) Audio: Recording Media 8.3MB built-in memory SD Memory Card MultiMediaCard Approximate Memory Capacity and File sizes • Snapshots File Size Approximate Image SD Memory Card...
  • Page 4 Zoom 3X optical zoom; 4X digital zoom (12X in combination with optical zoom) Focusing Contrast Detection Auto Focus Focus Modes Auto Focus, Macro mode, Pan Focus, Infinity mode, manual focus AF Area spot, multi 40cm to ∞ (1.3´ to ∞) Approximate Focus Range Auto Focus (from lens surface)

  • Page 5: Power Requirements

    (excluding projections; 16.2mm (0.64˝) at thinnest part) Weight Approximately 118 g (4.2 oz) (excluding battery and accessories) Bundled Accessories • EX-Z60 Rechargeable lithium ion battery (NP-20); Lithium ion battery charger (BC-11L); AC power cord; USB cable; AV Cable; Strap; CD-ROM; Basic Reference • EX-Z60DX Rechargeable lithium ion battery (NP-20);...
  • Page 6 Rechargeable Lithium Ion Battery (NP-20) Rated Voltage 3.7 V Rated Capacitance 700 mAh Operating Temperature Range 0°C to 40°C (32°F to 104°F) 33(W) ✕ 50(H) ✕ 4.7(D) mm (1.3˝(W) ✕ 2.0˝(H) ✕ 0.19˝(D)) Dimensions Weight Approximately 16 g (0.56 oz) Lithium Ion Battery Charger (BC-11L) Power Requirement 100 to 240V AC, 80mA, 50/60Hz...

  • Page 7: Block Diagram

    BLOCK DIAGRAM — 5 —...

  • Page 8: Test Mode

    TEST MODE Note: Never perform the menu items unless otherwise instructed. Doing so may cause destruction of the data inside, which will make the camera unusable. I To boot the test mode 1. While firmly pressing down both [BS] and [UPPER], turn the power on. [UPPER] button [BS] button 2.

  • Page 9: Program Version Upgrading

    PROGRAM VERSION UPGRADING 1. To update the firmware version 1. Prepare the memory card which contains the firmware for EX-Z60 in the root directory. EX-Z60.bin 2. Insert the above memory card into the camera, and set a fully charged battery in the camera.

  • Page 10: How To Restore The Firmware

    2. How to restore the firmware 1. Prepare the firmware restoration program and change its name as follows; rom815-060831.lbn titan.bin NOTE: This software and procedure automatically restores the firmware even if the firmware belongs to a wrong model code. Make sure to use the correct software for the correct model. 2.

  • Page 11: To Install The Firmware

    1. Copy the following software to the root directly of the SD card. Restoration software: rom815-060831.lbn Firmware: EX-Z60.bin 2. Change the name as follows; “rom815-060831.lbn” to “titan.bin” 3. Insert the SD card into the camera. 4. Insert the battery while holding the [shutter release] button depressed.

  • Page 12: Adj Tool

    ADJ TOOL I Introduction Make sure to perform the adjustment by the USB ADJ Tool “adj03SSAW.exe” when replacing the lens unit or the PCB. Here the necessary software, driver and setting are explained to use “adj03SSAW.exe”. Note that the tool, drivers etc. are available only for Windows. 1.
  • Page 13 7) Check “Designate the place to search”, designate the place which contains “inf” file in the driver by pressing “Reference” button, and then press “Next” button. 8) When “Universal USB Driver (VMEM manufacturer’s name)” appears upon message “Searching for the driver file for the following devices”, press “Next” button. 9) The file copy starts.

  • Page 14: How To Use Adj Tool When Replacing Lens Unit

    3 Boot "adj03ssaw" . 4 Select the model name and click "Load FW " Key. • EX-Z60 5 Click "ADJ ALL READ", and display the data on the "adj03ssaw". 6 Find the No.1163, "LCD VCOM DC". 7 Write down this value(data).

  • Page 15: How To Use Adj Tool When Replacing Main Pcb

    2 Connect the camera to the PC by the USB cable. 3 Boot "adj03ssaw". 4 Select the model name and click "Load FW " Key. • EX-Z60 5 Click "ADJ ALL READ", and display the data on the "adj03ssaw". 6 Save the data. 7 Replace the MAIN PCB.

  • Page 16: Vcom Dc Adjustment

    VCOM DC ADJUSTMENT I Purpose Readjust the VCOM value to minimize the flicker of the LCD after replacing the LCD or the main PCB. I Necessary tools 1. Camera (Charge its battery fully) 2. Photo diode (S2281-01) : See Fig 1. 3.
  • Page 17 I Procedure 1. Camera setting Figure (a) a) Turn the power on while pressing “BS” and “UPPER”. 1: VERSION INFO After pressing “DOWN” key twice, press “BS” and “MENU”. 2: USB TCC TEST Select "2:USB TCC TEST", and press "SET" button. 3: ROM UPDATE 4: LAST MEMORY Select "1:USB TCC ON", and press "RIGHT"...
  • Page 18 3. Measurement a) Connect S2281-01 to the camera’s LCD monitor (see below). AC Waveforms appear on the monitor screen of the oscilloscope. * Change the Rf range of C2719 in case the range does not match. Photo diode Oscilloscope INPUT OUTPUT S2281-01 Photo sensor amp...

  • Page 19: Current Consumption

    CURRENT CONSUMPTION (1) Current consumption (DC in = 3.80 ± 0.1 [V]) • Make sure that current consumption is less than 200 mA in PLAY mode. • Make sure that current consumption is less than 390 mA in REC mode. •...

  • Page 20: Resetting The Place Of Destination

    RESETTING THE PLACE OF DESTINATION When the main PCB is replaced, the setting of the destination will be changed, therefore resetting is required. However, when the firmware is changed or fixed, the setting of the destination will be held, therefore resetting is not required.

  • Page 21: Disassembly

    DISASSEMBLY * Make sure to use correct screws when assembling since there are several kinds of them. It is a good idea to sort them as shown in the right when disassembling. 1. Remove the battery. Remove the side panel 2.
  • Page 22 4. Removing the rear case assy. (1) Slide a 0.1mm width metal (2) Remove the rear case with The keypad is fixed by double- plate into the gap between the sightly pressing the dowel. sided tape. front case and the rear case. Keypad 5.
  • Page 23 I Removing the battery case 7. Remove one screw. Screws (S4) 8. Unsolder two lead wires. The speaker is fixed by double-sided tape. lead wire (red) Speaker Battery case lead wire (black) I Removing the main PCB 9. Unsolder five lead wires. 10.
  • Page 24 11. Remove three connectors. Remove one connector. Screws (S4) Connectors 12. Remove the connector and remove the main PCB. Removing the LCD 13. Remove the hook, and then the LCD case. — 22 —...
  • Page 25 14. Remove the LCD unit. *It is fixed by double-sided tape. LCD case Removing the lens unit 15. Remove two hooks and remove the lens unit. <hook locations> — 23 —...
  • Page 26 Removing the top case unit 16. Remove the hook and remove the top case unit. Top case unit 17. Remove the shutter spacer, the SW spring and two bottuns. SW spring The shutter spacer Removing key FPC 18. Remove the key FPC. *It is fixed by double-sided tape.
  • Page 27 Removing the strobe unit 19. Remove the hook and remove the strobe case. 20. Remove the hook and remove the strobe unit. Strobe unit Strobe case — 25 —...

  • Page 28: Assembly

    ASSEMBLY Attaching the strobe unit 1. Attach the strobe unit in the ST case assy and fix it with two bottom hooks. 2. Fix it with two top hooks as well. Note: If it is not fixed with hooks, it will become as shown below. The top hooks not fixed The top case cannot be set.
  • Page 29 Assembling the top case unit 4. Attach two buttons, the SW spring and the shutter spacer in the top case. Top case SW spring Shutter spacer 5. Attach the top case unit and fix it with the hook. Note: Insert the top case in the groove of the strobe unit. —...
  • Page 30 Assembling the lens unit 6. Set the lens unit and fix it with two hooks. <hook positions> Assembling the LCD 7. Attach the LCD unit and fix it with a double-sided tape. 8. Attach the LCD case and fix it with the hook. —...
  • Page 31 I Assembling the main PCB 9. Insert the FPC (LCD). 10. Fix the main PCB with a screw. Screws (S4) 11. Solder five lead wires. lead wire (while) lead wire (green) lead wire (yellow) lead wire (red) lead wire (black) 12.
  • Page 32 I Assembling the battery case 15. Solder two lead wires. 16. Attach the battery case and fix it with a screw. lead wire (red) Screws (S4) lead wire (black) I Assembling the rear case and the front case 17. Install the bracket. 18.
  • Page 33 19. Set the front case and fix it with eight screws. Screws (S3) Screws (S2) Screws (S2) 20. Attach two side panels and fix them with four screws. Screws (S1) Side panels Note: Pay attention to the direction of the side panels. —...

  • Page 34: Exploded View

    EXPLODED VIEW — 32 —...

  • Page 35: Parts List

    PARTS LIST P a r t s O v e r s P r i c e I t e m Parts Name Specification Remark Code Code Silver Black 10236142 CASE/LCD RJK508673-001V01 10237128 LCD UNIT TK-RJK508768*001 10236168 TAPE/LCD RJK508718-001V01 10236151 FPC/KEY HKW1568-010010 10236054 FRAME ASSY/BATTERY RJK508665*001V01 10236199 CASE/TOP...
  • Page 36 P a r t s O v e r s P r i c e I t e m Parts Name Specification Remark Code Code Silver Black 10236083 PLATE/DISPLAY RJK508675-002V01 10237125 PANEL ASSY/REAR TK-RJK508763*001 10237126 PANEL ASSY/REAR TK-RJK508763*002 10237117 PANEL ASSY/REAR TK-RJK508763*003 10236162 PAD/KEY HKW1578-020010...

  • Page 37: Printed Circuit Board

    PRINTED CIRCUIT BOARD MAIN PCB (TOP VIEW) FU100 — 35 —...
  • Page 38 MAIN PCB (BOTTOM VIEW) FU101 — 36 —...

  • Page 39: Schematic Diagrams

    SCHEMATIC DIAGRAMS MAIN PCB (1/3) CCD-BUS CCD-BUS USB/SD-BUS PW/KEY-BUS 8BIT-BUS KEY-BUS C401 B4.7u EVCC3.3 VCC1-1 1608 1005 C467 B0.1u 1005 C470 MOTOR-BUS B0.1u MOTOR-BUS BL-PWM <CRDLSW> CDSHD CDTI P147/CDHD P130/TXD0 P120/INTP0 AVSS P37/ATGPLS0 P16/TB06/TA11 PSCK R459 P10/SCK10/TXD0 AVCC_1 VDD_8 100k USB-LED C456 COMP_OUT1...
  • Page 40 MAIN PCB (2/3) AUDIO-BUS CCD_IN C307 1608 VCC12 VEE6.0 L304 L305 0603 0603 LBMF1608T100M LBMF1608T100M VCC12C VEE6.0C P702 1005 VCC3.3-1 C311 C312 R300 B4.7u B10u P703 2012 2012 CGND CGND VCC3.3-1 VCC12C VCC3.3A 1005 L300 VCC12C VCC3.3-1 L701 VEE6.0C AG700 CN300 1005 C300...
  • Page 41 MAIN PCB (3/3) PW/KEY-BUS CHGVCC VCC1-0 STROBE FU101 2.5A VCC1-1 R123 FHC10252ABPA EVCC3.3 P100 BAT+ 0603 FU100 =240/91 +1 VCC1-2 0.8A IC107 P101 3.3V NR4018T6R8M FCC10801ABPA 6.8u RSX101VA-30TR D101 VOUT L101 P102 BAT- 0603 0603 P105 R127 R128 F91k F240k EVCC3.3 VCC3.6 PWCTL5...
  • Page 42 Ver.2 : May. 2006 • Correction of the RESETTING THE PLACE OF DESTINATION (P18) Ver.3 : Aug. 2006 • The program for EX-Z60 has been changed. (P8, 9) Ver.4 : Oct. 2006 • The program for EX-Z60 has been changed. (P8, 9) •...

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