Xantrex Trace C35 Installation And Operation Manual
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Xantrex Trace C35 Installation And Operation Manual

C-series dc controllers
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C-Series
Multifunction DC Controllers
Installation and Operation Guide

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Summary of Contents for Xantrex Trace C35

  • Page 1 ™ C-Series Multifunction DC Controllers Installation and Operation Guide...
  • Page 3 C-Series Multifunction DC Controllers Table of Contents...
  • Page 4 Table of Contents (Continued)

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING AVERTISSEMENT CAUTION ATTENTION NOTE NOTE · · · · · · · SAVE THESE INSTRUCTIONS !

  • Page 6: Battery Safety Information

    BATTERY SAFETY INFORMATION · · · · · · · · · · · · · · · ·...
  • Page 7 1.0 INTRODUCTION Introduction · · · · · · · · · · ·...

  • Page 8: Operating Modes

    1.0 INTRODUCTION Operating Modes Photovoltaic Charge Control Mode Configuring the C–Series...

  • Page 9: Automatic Pv Array Night Disconnect

    1.0 INTRODUCTION Automatic PV Array Night Disconnect Diversion Control Mode Three-Stage Battery Charging Configuring the C–Series...
  • Page 10 1.0 INTRODUCTION DC Load Control Mode C-Series Battery DC Load Controller Configuring the C-Series Attach sticker over potentiometers for Load Control Settings...

  • Page 11: Over Temperature Protection

    2.0 FEATURES Features Over-Temperature Protection Electronic Over-Current Protection...

  • Page 12: Battery Temperature Compensation

    2.0 FEATURES Battery Temperature Compensation s t l ° / s t l ° / s t l ° / s t l ° / s t l ° / s t l ° /...

  • Page 13: Led Status Indicator

    2.0 FEATURES LED Status Indicator Green Blink Charge Control Mode STATUS Green Solid Battery Charged Red Blink Load Control Mode Red Solid Battery Discharged Orange Blink Slow Load Disconnected Orange Blink Fast Overload/Overtemp Green Alternating - Equalization Enabled 35 Amp Controller 12/24 12/24/48 VDC 40 Amp Controller...
  • Page 14 2.0 FEATURES Charge Control or Diversion Control Mode Indications Load Control Indications...

  • Page 15: Equalization Mode Indication

    2.0 FEATURES Equalization Mode Indication Error Mode Indication...

  • Page 16: Installation

    3.0 INSTALLATION Installation Mounting...
  • Page 17 3.0 INSTALLATION Heatsink not included on C-35.
  • Page 18 3.0 INSTALLATION Wiring User Configuration Options 12 Volt Position 24 Volt Position 12 Volt Position 48 Volt Position 24 Volt Position (C40 only) C35 and C60 Battery Positive + PV +/Load + Common Negatives –...
  • Page 19 3.0 INSTALLATION Minimum Recommended Wire Size ° s i l ) y t ° s i l ) y t...
  • Page 20 3.0 INSTALLATION Maximum One-way Distance and Wire Size...
  • Page 21 3.0 INSTALLATION < t l u t l u c i f . t f . t f . t f . t f . t f . t f . t f . t f . t f . t f .
  • Page 22 3.0 INSTALLATION PV Charge Control Mode Cabling · · · · · · Battery Positive + PV Array Negative – Battery Negative – PV Array Positive +...
  • Page 23 3.0 INSTALLATION PV Array CONTROLLER PV CHARGE CONTROL MODE COMMON BATTERY PV +/ NEGATIVES POSITIVE + LOAD + PV + BATTERY - Circuit Breaker PV - BATTERY + Circuit Breaker – BATTERY 3553-W01-00A...
  • Page 24 3.0 INSTALLATION Diversion Control Mode Cabling · · · · · · Battery Positive + Diversion Load Diversion Load Battery Negative – Positive + Negative –...
  • Page 25 3.0 INSTALLATION PV Array CONTROLLER LOAD DIVERSION MODE COMMON BATTERY PV +/ NEGATIVES POSITIVE + LOAD + BATTERY - DIVERSION LOAD BATTERY + Circuit Breaker PV + – Circuit Breaker BATTERY PV - 3553-W02-00A...
  • Page 26 3.0 INSTALLATION DC Load Control Mode Cabling · · · · Battery Positive + DC Load Positive + DC Load Negative – Battery Negative –...
  • Page 27 3.0 INSTALLATION CONTROLLER DC LOAD CONTROL MODE COMMON BATTERY PV +/ NEGATIVES POSITIVE + LOAD + BATTERY - LOAD - DC LOAD LOAD + Circuit Breaker BATTERY + Circuit Breaker – BATTERY 3553-W03-00A...
  • Page 28 3.0 INSTALLATION Grounding...
  • Page 29 3.0 INSTALLATION Configuring the C-Series s t l s t l z i l z i l z i l...
  • Page 30 3.0 INSTALLATION NICAD SETTING SELECTION RESISTOR EQ/LVR JUMPER CHARGE/LOAD CONTROL JUMPER RESET SWITCH SYSTEM VOLTAGE JUMPER...

  • Page 31: Operating Mode

    3.0 INSTALLATION Automatic/Manual Battery Equalization (EQ) and Low Voltage Reconnect (LVR) manual equalization manual reconnect 12 Volt Position 24 Volt Position 12 Volt Position 48 Volt Position 24 Volt Position C35 and C60 Operating Mode Reset Switch...
  • Page 32 3.0 INSTALLATION Voltage 12 Volt Position 24 Volt Position 12 Volt Position 48 Volt Position 24 Volt Position C35 and C60...
  • Page 33 3.0 INSTALLATION Adjusting the C-Series Setting Voltage Parameters Three-Stage Battery Charging Process Charge/Diversion Control Mode...
  • Page 34 3.0 INSTALLATION Testpoints for Voltage Settings TESTPOINTS for DC multimeter (center legs of potentiometer) Connect the negative lead of DVM to the COMMON NEGATIVE terminal DC Load Control Load Control Mode (sticker)
  • Page 35 3.0 INSTALLATION Equalization Auto Equalize Manual Equalize Manual Equalize Jumper Manual Equalize Switch Setting (when in Manual mode) R46–Cut for NiCad applications...

  • Page 36: Manual Equalization

    3.0 INSTALLATION Manual Equalization Front Panel LED Reset Switch Access (flashes red/green during Equalization)

  • Page 37: Automatic Equalization

    3.0 INSTALLATION Automatic Equalization Auto Equalize Manual Equalize Manual Equalize Jumper Manual Equalize/Reset Switch Setting...

  • Page 38: Temperature Compensation

    3.0 INSTALLATION Temperature Compensation s t l ° / s t l ° / s t l ° / s t l ° / s t l ° / s t l ° /...
  • Page 39 3.0 INSTALLATION Setting LVR and LVD (Load Control Mode) Subtract the proper voltages from the values printed on the circuit board, if the sticker is missing...
  • Page 40 3.0 INSTALLATION Setting Diversion Control Mode > > > ) - ( > > > > > >...
  • Page 41 4.0 OPTIONS C-Series LCD Meter Displays · · · · · · Actual Battery Watts (volts x Voltage amps) 01.5 0019 13.1 00004.3 00013.2 Totalizing Amps: Supply or Load resets to zero Current (amps) at battery or load disconnect Resettable amp- hours Amp-hour reset &...
  • Page 42 4.0 OPTIONS Installing the DVM/C40 · · · · Remove LED (pull out) Install Yellow DVM/C40 Cable...
  • Page 43 4.0 OPTIONS Mounting the CM/R...

  • Page 44: Operation

    5.0 OPERATION Three-Stage Battery Charging Bulk Stage Absorption Stage Float Stage Charging Bulk Volts Setting Started Float Volts Setting Absorption Time DC Voltage Increasing Voltage Constant Voltage Reduced Voltage 0 volts Max Amps DC Current Constant Current Reducing Current Reduced Current 0 amps Time 3553-G04-00A...
  • Page 45 5.0 OPERATION > > > ) - ( > > > > > > z i l t l u t i s t l u , e l i t n n i l t l u t l u t l u p i l t i u...
  • Page 46 5.0 OPERATION Equalization (Non-Sealed Batteries Only)

  • Page 47: Automotive Batteries

    6.0 BATTERIES Batteries Automotive Batteries Maintenance-Free Batteries Deep-Cycle Batteries...

  • Page 48: Battery Sizing

    6.0 BATTERIES Sealed Batteries NiCad and NiFe Batteries Battery Sizing...

  • Page 49: Diversion Loads

    7.0 DIVERSION LOADS Charge Controller Load Controller Diversion Charge Controller...

  • Page 50: Diversion Load Types

    7.0 DIVERSION LOADS Diversion Load Types...
  • Page 51 7.0 DIVERSION LOADS...

  • Page 52: Specifications

    8.0 SPECIFICATIONS a t l t i u a t l t i u ° t i u t n i y l t t n i y l t t n i y l t a t l s t l l a t e l i , ) l...

  • Page 53: Service Information

    9.0 SERVICE INFORMATION Service Information visit our website at: www.traceengineering.com or e-mail us at: traceengineering.com...

  • Page 54: Limited Warranty

    Xantrex agrees to supply all parts and labor to repair or replace defects covered by this warranty with parts or products of original or improved design, at the company's option. Xantrex also reserves the right to improve the design of its products without obligation to modify or upgrade those previously manufactured.
  • Page 56 5916 - 195th Street N.E., Arlington, WA 98223 Phone: 360/435.8826 Fax: 360/435.2229 visit our website at: www.traceengineering.com...

This manual is also suitable for:

Trace c40Trace c60

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