Pioneer CDJ-800MK2 Service Manual
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Pioneer CDJ-800MK2 Service Manual

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3 7 63 1515 0
COMPACT DISC PLAYER
CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
CDJ-800MK2
KUCXJ
CDJ-800MK2
WYXJ5
TE
L 13942296513
CDJ-800MK2
RLFXJ
www
For details, refer to "Important symbols for good services" .
PIONEER CORPORATION
.
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
http://www.xiaoyu163.com
Type
Power Requirement
AC120V
AC220-240V
AC110-120V / 220-240V
x
ao
u163
y
i
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
http://www.xiaoyu163.com
2 9
8
CDJ-800MK2
Q Q
3
6 7
1 3
1 5
co
.
9 4
2 8
ORDER NO.
RROVISIONAL
Remarks
0 5
8
2 9
9 4
2 8
m
T-ZZR APR. 2005 printed in Japan
9 9
9 9

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Summary of Contents for Pioneer CDJ-800MK2

  • Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T-ZZR APR.

  • Page 2: Safety Information

    The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.

  • Page 3: Http://Www.xiaoyu163.Com 6 7

    CLASS 1. A specially instructed person should servicing operation of the apparatus. LABEL CHECK for RLFXJ CDJ-800MK2 WYXJ5 and KUCXJ : Types Only (DRW2308) L 13942296513 (DRW2408) Additional Laser Caution 1.
  • Page 4 To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 5: Table Of Contents

    7. GENERAL INFORMATION ..........................84 7.1 DIAGNOSIS..............................84 7.1.1 SERVICE MODE ..........................84 7.1.2 RESET and CLOCK MAP ........................90 7.1.3 TROBLE SHOOTING .........................92 7.1.4 POWER ON SEQUENCE ........................98 7.1.5 DISASSEMBLY ..........................99 7.2 PARTS ..............................107 7.2.1 IC..............................107 7.2.2 DISPLAY ............................115 8. PANEL FACILITIES ............................116 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 6: Specifications

    • Power cord ..............1 • Audio cable ..............1 • Control cable ..............1 • Forced eject pin (housed in a groove in the bottom panel)... 1 NOTE: u163 Specifications and design are subject to possible modification with-out notice. CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 7: Http://Www.xiaoyu163.Com 6 7

    3 7 63 1515 0 Accessories Power Cord Audio Cable Forced Fject Pin (ADG7021 : KUCXJ) (VDE1064) L=1.5m (housed in a groove in the bottom panel) (DEX1008) (ADG1154 : WYXJ,RLFXJ) Control Cord (XDE3063) L=1 m L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 8: Exploded Views And Parts List

    For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING L 13942296513 RLFXJ type only KUCXJ type only u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 9 NSP 14 Label DRW2311 Pad B DHA1556 Pad C DHA1557 Pad D DHA1558 (2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: CDJ-800MK2/ CDJ-800MK2/ CDJ-800MK2/ Mark No. Symbol and Description KUCXJ WYXJ5 RLFXJ >...

  • Page 10: Exterior Section

    2.2 EXTERIOR SECTION 3 7 63 1515 0 Refer to "2.3 CONTROL PANEL SECTION". 31x4 33x4 9-(b) L 13942296513 Refer to "2.4 SLOT-IN MECHANISM SECTION". 46x4 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 11 DEB1456 Screw IPZ30P100FTC Bottom Cushion S4 DEC2506 Heat Sink DNG1102 L 13942296513 (2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: CDJ-800MK2/ CDJ-800MK2/ CDJ-800MK2/ Mark No. Symbol and Description KUCXJ WYXJ5 RLFXJ >...

  • Page 12: Control Panel Section

    2.3 CONTROL PANEL SECTION 3 7 63 1515 0 Grease: GYA1001( ZLB-PN397B) 56x3 18x9 17x3 10x3 L 13942296513 13x12 38-(a) 38-(b) 38-(c) 48-2 30x8 54x2 48-1 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 13 DAC2287 CALL Knob DAC2289 RELOOP Knob DAC2291 Slide Knob DAC2292 TEXT/A.CUE Knob DAC2294 Folder Search Knob DAC2298 DEL/MEMO Knob DAC2299 Reverse Knob DAC2364 u163 Slide Sheet (gray) DAH2374 Display Panel DAH2418 Earth Plate (CU) DBK1224 Vessel Sheet DEC2495 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 14: Slot-In Mechanism Section

    L 13942296513 RLYB CN12 (Pickup) RLYB CN16 (Loading Motor) Grease GYA1001 RLYB CN14 (Stepping Motor) (ZLB-PN397B) Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part. To MAIN CN102 (Spindle Motor) u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 15 DNK4372 Clamper 04 Assy DXB1859 Screw BPZ20P060FTC L 13942296513 Floating Rubber (SI) VEB1351 Float Base 04 Assy DXB1838 Spacer POR (T3) DEB1566 Vessel Cushion A DEC2852 Vessel Cushion B DEC2853 Vessel Cushion C DEC2854 Front Sheet DED1132 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 16: Block Diagram And Schematic Diagram

    SLOT-IN MECHANISM SV MAIN ASSY ASSY NJM2885DL1 CN301 BA008C0WCP CN301 BA008C0WCP CN53 CN52 REGB ASSY V+3D CN53 For KUCXJ, WYXJ5 SECB ASSY CN51 CN22 CN56 ACIN ASSY TRNS ASSY For RLFXJ u163 BROWN CN50 VIOLET BLUE ACIN ASSY CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 17 DKB1053 IC801 OP AMP AUDIO OUT CN701 CN801 JA802 PKB1033 IC702 PE8001A IC304 L 13942296513 BU4230G DIGITAL OUT CN802 CN602 CN1601 CN601 JOGB ASSY DFLB ASSY CN500 CN501 JFLB ASSY CN600 CN1503 CN503 CN502 u163 CN1502 KSWB ASSY CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 18: Block Diagram (2)

    3PIN DATA Cntrol u163 CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB). One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S ACIN ASSY RESET IC and X'TAL have on the MAIN ASSY too. It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR About POWER BLOCK, Please refer to POWER DELIVERY MAP.
  • Page 19 IC501 DISPLAY (MASK) RESET IC 16.00MHz SLIDER V501 DATA FL JOGB ASSY DWG1625-A/J R to R 13PIN DATA Cntrol (DFLB). u163 ISPLAY, LED, VOLUME, SW, JOG, etc. JFLB ASSY DWG1624-A/J Rotation Detect 8MB sized FLASH MEMORY. Y MAP. CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 20: Block Diagram (Power)

    <1.5A IC54 IC25 IC25 Vload +32V <200mA <200mA <630mA <630mA IC58 IC59 FLAC_D FLAC_J DATA Cntrol Regurator supporting Current Shutdown 3.3V 3.3V 15W POINT u163 IC Protect Before REG-IC Pori SW ACIN ASSY FUSE Screw (Chasis GND) MAX SPEC CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 21 GNDF GNDF EarthPlate ChasisGND GNDF GNDF GNDAD GNDAD DISPLAY C506 C506 GNDD GNDD SLIDER JOGB ASSY GNDD GNDD DWG1625-A/J V+5P DATA Cntrol 15W POINT u163 Before REG-IC <200mA IC603 JFLB ASSY DWG1624-A/J Rotation Detect Screw (Chasis GND) Q604 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 22: Overall Wiring Diagram

    3.4 OVERALL WIRING DIAGRAM 3 7 63 1515 0 L 13942296513 SLOT-IN RLYB ASSY SLMB ASSY TRNS ASSY ACIN ASSY SECB ASSY u163 ACIN ASSY REGB ASSY CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 23 3 7 63 1515 0 MAIN ASSY ( 1/3 – 3/3) JACK ASSY JFLB ASSY L 13942296513 DFLB ASSY KSWB ASSY u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 24: Main (1/3) And Rlyb Assys

    3.5 MAIN (1/3) and RLYB ASSYS 3 7 63 1515 0 MAIN ASSY (DWG1622) (TS) (TS) (TS) (RF) (RF) (RF) (RF) (RF) (RF) L 13942296513 (RF) (TS) (TS) (TS) u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 25 : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE (RF) (RF) (RF) (RF) (TD) (TD) (TS) (TS) L 13942296513 CN1901 to LOADING MOTOR to STEPPER MOTOR RLYB ASSY (DWX2602) u163 : The Power supply is shown with the marked box. CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 26: Main Assy(2/3)

    3.6 MAIN ASSY(2/3) 3 7 63 1515 0 MAIN ASSY (DWG1622) (1/2) Large size CN53 SCH diagram L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 27 3 7 63 1515 0 L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 28 3 7 63 1515 0 MAIN ASSY (DWG1622) (2/2) Large size L 13942296513 SCH diagram to ICE BOARD u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 29 3 7 63 1515 0 L 13942296513 : PANEL DATA (Digital) u163 : AUDIO DATA (Digital) : AUDIO Lch OUT (Analog) : DIGITAL AUDIO OUT (Digital) CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 30: Main Assy(3/3)

    3.7 MAIN ASSY(3/3) 3 7 63 1515 0 MAIN ASSY (DWG1622) L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 31 3 7 63 1515 0 L 13942296513 : The Power supply is shown with the marked box. u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 32: Ac In, Trns, Secb And Regb Assys

    3.8 AC IN, TRNS, SECB and REGB ASSYS 3 7 63 1515 0 DWR1439 (KUCXJ) ACIN ASSY DWR1429 (WYXJ5) DWR1371 (KUC, WY) TRNS ASSY DWR1428 (RLF) ACIN ASSY DWR1432 (RLFXJ) L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 33 3 7 63 1515 0 SECB ASSY (DWR1309) REGB ASSY L 13942296513 u163 : The Power supply is shown with the marked box. CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 34: Dflb, Jack And Kswb Assys

    3.9 DFLB, JACK and KSWB ASSYS 3 7 63 1515 0 DFLB ASSY (DWG1623) L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 35 3 7 63 1515 0 KSWB ASSY (DWS1386) JACK ASSY (DWG1626) L 13942296513 : The Power supply is shown with the marked box. u163 : PANEL DATA (Digital) : AUDIO DATA (Digital) : AUDIO Lch OUT (Analog) : DIGITAL AUDIO OUT (Digital) CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 36: Jflb, Sldb, Slmb And Jogb Assys

    3.10 JFLB, SLDB, SLMB and JOGB ASSYS 3 7 63 1515 0 L 13942296513 JFLB ASSY (DWG1624) u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 37 : The Power supply is shown with the marked box. : The Power supply is shown with the marked box. L 13942296513 SLDB ASSY (DWS1387) SLDB ASSY (DWS1387) SLMB ASSY (DWS1388) SLMB ASSY (DWS1388) JOGB ASSY (DWG1625) JOGB ASSY (DWG1625) u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 38: Waveforms

    V: 5V/div. H: 100msec/div. V: 1V/div. H: 200msec/div. LPS2 V: 5V/div. H: 200msec/div. V: 5V/div. H: 100msec/div. V: 1V/div. H: 200msec/div. V: 5V/div. H: 200msec/div. V: 1V/div. H: 200msec/div. LO– V: 5V/div. H: 200msec/div. V: 2V/div. H: 200msec/div. u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 39 V: 1V/div. H: 50msec/div. V: 1V/div. H: 20msec/div. V: 1V/div. H: 50msec/div. V: 2V/div. H: 20msec/div. ST1 (IC109-pin 1) V: 1V/div. H: 50msec/div. V: 2V/div. H: 20msec/div. SBOK ST2 (IC109-pin 2) V: 5V/div. H: 50msec/div. V: 2V/div. H: 20msec/div. u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 40 V: 5V/div. H: 100msec/div. V: 1V/div. H: 200msec/div. LPS2 V: 5V/div. H: 200msec/div. V: 5V/div. H: 100msec/div. V: 1V/div. H: 200msec/div. V: 5V/div. H: 200msec/div. V: 1V/div. H: 200msec/div. LO– V: 5V/div. H: 200msec/div. V: 2V/div. H: 200msec/div. u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 41 V: 1V/div. H: 50msec/div. V: 1V/div. H: 20msec/div. V: 1V/div. H: 50msec/div. V: 2V/div. H: 20msec/div. ST1 (IC109-pin 1) V: 1V/div. H: 50msec/div. V: 2V/div. H: 20msec/div. SBOK ST2 (IC109-pin 2) V: 5V/div. H: 50msec/div. V: 2V/div. H: 20msec/div. u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 42: Voltages

    Because dispersion appears with circuit tester that it is waveform with much AC component, please pay attention. Measurement condition : CD play status ( A testing disc STD -905 truck 2 play made in Pioneer) # IC of SECB ASSY mounting measures it with the condition which excluded connected load after SECB ASSY.
  • Page 43 Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) 0–1.8 1.9–2.2 1–4.5 1–4.5 1.6–1.8 0.5–0.7 0.5–0.7 0.5–0.7 0.7–0.9 0.7–0.9 0.5–0.7 0.4–0.7 L 13942296513 0.6–0.9 0.4–0.8 0.5–0.7 0.5–0.7 0.5–0.7 0.8–1.0 0.6–0.8 0.5–0.8 0.5–0.8 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 44 0.5–0.7 0.5–0.8 IC309 TC7SET08FUS1 0.5–0.8 Pin No. Voltage (V) IC703 BD00KA5WFP Pin No. Voltage (V) 0.4–0.7 0.8–1.0 0.5–0.7 IC310 TC7WU04FU 0.5–0.8 Pin No. Voltage (V) IC704 NJM2880U1-05 Pin No. Voltage (V) IC304 BU4230G Pin No. Voltage (V) u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 45 Voltage (V) -2.7 -6.1 -7.0 -5.7 IC052 TC7S04FU Pin No. Voltage (V) IC057 BA50BC0WFP Pin No. Voltage (V) 1.4–1.8 L 13942296513 REGB ASSY IC091 BA00BC0WCP-V5 Pin No. Voltage (V) IC092 BA00BC0WCP-V5 Pin No. Voltage (V) 11.2 11.2 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 46 3 7 63 1515 0 L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 47: Pcb Connection Diagram

    Symbol In Schematic Part Name Diagrams Diagrams C E B Capacitor Connector Transistor B C E SIDE A Transistor with resistor B C E Field effect SIDE B Chip Part P.C.Board transistor Resistor array 3-terminal regulator L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 48: Main Assy

    CN301 L 13942296513 u163 IC304 IC308 Q301 Q305 Q302 IC302 Q706 IC300 IC305 IC308 Q303 Q305 Q304 IC302 Q705 IC104 IC304 Q301 IC309 Q302 Q706 IC300 IC305 Q303 IC309 Q304 Q705 IC104 IC307 IC301 IC306 IC307 IC301 IC306 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 49 3 7 63 1515 0 SIDE A CN1101 NOTE : The encircled numbers denote measuring point. CN101 L 13942296513 u163 (DNP2131-C) Q101 IC105 IC703 IC106 IC702 IC704 IC100 IC104 Q101 IC105 IC703 IC106 IC702 IC704 IC102 IC701 IC100 IC104 IC701 IC102 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 50 3 7 63 1515 0 SIDE B MAIN ASSY CN101 L 13942296513 u163 Q707 IC101 IC103 Q707 IC101 IC103 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 51 3 7 63 1515 0 SIDE B CN301 CN102 L 13942296513 u163 (DNP2131-C) IC303 IC311 IC310 IC312 IC311 IC310 NOTE : The encircled numbers denote measuring point. IC303 IC312 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 52: Rlyb Assy

    4.2 RLYB ASSY 3 7 63 1515 0 SIDE A SIDE A RLYB ASSY CN101 PICKUP ASSY (CN1) L 13942296513 LOADING MOTOR CN1901 (DNP2131-C) u163 NOTE : The encircled numbers denote measuring point. CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 53 3 7 63 1515 0 SIDE B SIDE B RLYB ASSY C 1 1 0 5 L 13942296513 C 1 1 0 7 (DNP2131-C) u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 54: Secb Assy

    3.GND 3.V-7 1.FLAC1 4.GND CAUTION 2.V+8 5.GND 6.FLAC3 1.V+8 REPLACE IC 7.GND 8.FLAC4 MFD.BY LITTE JA52 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK V+5P W458 V+7M W449 W448 W447 V+5P CN50 CN56 CN56 CN802 CN501 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 55 IC50 L 13942296513 IC56 ATTENTION CAUTION SECB REMPLACER LE IC LINK REPLACE IC LINKS AS MARKED. COMME INDIQUE. DWR1309 MFD.BY LITTELFUSE INC. DE CHEZ LITTELFUSE INC. W701 CONTACT SIDE CN53 IC59 IC60 W452 V+6B (DNP2132-C) CN53 CN301 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 56 0 1 2 3 4 5 6 7 8 9 3.GN 4.GND 5.GND -GNDS- 6.FLAC3 7.GND -GNDD- 8.FLAC4 9.XRST 10.V+5 -GNDM- 11.TSDI 12.V7AL IC55 13.TSCS -V+3D- 14.GND 15.TSDO SECB -V+7M- 16.VLDD 17.TSCLK DWR1309 -V+6B- CN53 IC57 -V+8- -V+5P- CN53 (DNP2132-C) u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 57 5.VLOD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 L 13942296513 IC56 1.FLAC2 2.FLAC1 IC51 IC51 3.GND ADD SOLDER 4.GND 3.V-7 5.GND 6.FLAC3 2.V+8 7.GND 1.V+8 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO IC52 16.VLDD IC52 17.TSCLK IC57 CN50 CN56 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 58: Trns Assy

    SIDE A TRNS ASSY (KUC/JJ, DWR1371 WY/WA) W514 W513 DWR1428 (RLF) TRNS L 13942296513 IC21 491005 491.630 IC25 491005 IC22 11.V+6B 10.GND 9.V+10B 8.GND CN51 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 (DNP2132-C) u163 IC22 IC21 IC25 IC23 IC24 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 59 3 7 63 1515 0 SIDE B SIDE B TRNS ASSY ADD SOLDER L 13942296513 IC25 11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 CN22 (DNP2132-C) u163 IC24 IC23 IC25 IC21 IC22 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 60: Ac In Assys

    SIDE A ACIN ASSY T800mAL250V T1.6AL250V NEUTRAL W500 W501 FU8001 RISK OF FIRE - REPLACE FUSE W498 DWR1429 MARKED. W497 DWR1430 W496 DWR1431 L 13942296513 LIVE W495 DWR1432 POWER SW ACIN PRIMARY FU8001 W8001 LITTELFUSE INC. 21801.6 (DNP2132-C) u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 61 3 7 63 1515 0 SIDE B SIDE B ACIN ASSY NEUTRAL L 13942296513 LIVE POWER SW 2.NEUTRAL ADD SOLDER 1.LIVE 220-240V ACIN 3.NEUTRAL 2.220-240V 1.110-120V 100-110V PRIMARY (DNP2132-C) u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 62: Dflb Assy

    W551 TEXT TIME S503 D507 S510 S509 W536 W535 L 13942296513 D503 D504 D502 D501 S504 D508 S513 RELOOP D512 LOOP-IN LOOP-OUT S511 S512 W523 CN500 W525 W524 S514 D510 D511 CN600 W511 W510 CN502 CN502 CN1502 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 63 W578 S508 W577 W576 W575 W579 <CALL CALL> W574 W544 S505 S506 L 13942296513 X501 S515 S516 W548 W549 C506 S517 D509 CN503 QUICK RETURN 1.GNDF 2.V5AD 3.ADIN 4.ADCT 5.GNDAD 6.JVOL 7.KEY1SL 8.VINL 9.MTL 10.TEMPOL 11.GND (DNP2132-C) u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 64 C527 R521 XRST CALL> IC502 CNVSS R522 X501 1.GNDF L 13942296513 <CALL 2.V5AD 3.ADIN R500 QUICK C532 C533 RETURN 4.ADCT V5AD S516 D509 5.GNDAD R559 S515 Q508 6.JVOL S513 RELOO /EXIT Q510 7.KEY1SL 8.VINL 9.MTL 10.TEMPOL 11.GND u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 65 7.TCH 6.VLDD S513 LOOP-IN LOOP-OUT D512 RELOOP /EXIT 5.JOG1 4.GND 3.JOG2 2.GND CN500 1.V+5 8.CLED 7.PLED 6.V7AL CONTACT 5.GND SIDE 4.GNDAD 3.CUE Q509 2.PLAY 1.KEY0 V7AL CN502 CN500 CN502 NOTE : The encircled numbers denote measuring point. u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 66: Regb And Jack Assys

    IC91 W503 W504 DWR1310 REGB (DNP2132-C) CN52 JACK ASSY L 13942296513 JA802 JA801 C804 C834 W488 C803 C833 IC801 IC801 W466 W461 C801 C831 W460 W465 W463 W467 W462 W464 CN701 W454 W453 u163 CN802 (DNP2132-C) CN802 CN50 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 67 3 7 63 1515 0 SIDE B SIDE B REGB ASSY (DNP2132-C) JACK ASSY L 13942296513 DOUT Q832 C812 Q802 Q802 Q801 R816 Q831 Q831 CN802 u163 (DNP2132-C) CN801 CN802 NOTE : The encircled numbers denote measuring point. CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 68: Kswb Assy

    3 7 63 1515 0 SIDE A SIDE A KSWB ASSY KSWB DWS1386 S1501 PLAY D1504 D1503 S1502 D1502 D1501 L 13942296513 W516 W505 W506 S1506 S1505 SEARCH-F SEARCH-R W502 W499 S1504 S1503 T-SEARCH-F W489 T-SEARCH-R u163 W478 CN1502 CN502 (DNP2132-C) CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 69 3 7 63 1515 0 SIDE B SIDE B KSWB ASSY PLAY Q1502 Q1502 KSWB DWS1386 Q1501 Q1501 L 13942296513 SEARCH-F SEARCH-R T-SEARCH-F T-SEARCH-R u163 (DNP2132-C) CN1502 CN1502 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 70: Jflb Assy

    MFD.BY LITTELFU 4.JXSTB 5.JSDO 6.JSCLK ATTENT 7.TCH 8.VLDD 9.JOG1 REMPLACER LE I 10.GNDD COMME INDIQUE 11.JOG2 12.GNDD DE CHEZ LITTELF 13.V+5V V601 L 13942296513 W135 W122 VLDJ VLDJ C601 W123 W121 W120 VLDJ CN601 CN601 CN1601 Production code u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 71 PLACE IC LINKS AS MARKED. D.BY LITTELFUSE INC. ATTENTION DWG1624 Q604 MPLACER LE IC LINK MME INDIQUE. JFLB CHEZ LITTELFUSE INC. IC601 L 13942296513 GNDD Q603 Q602 W126 1.TCH W119 2.NC Q601 3.GNDD SHEET SW code u163 (DNP2133-D) CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 72 3 7 63 1515 0 SIDE B JFLB ASSY DWG1624 L 13942296513 GNDD 3.GNDD 2.NC 1.TCH CN602 u163 0 1 2 3 (DNP2133-D) CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 73 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V L 13942296513 IC602 VLDJ VLDJ VLDJ CN601 CN601 NOTE : The encircled numbers denote measuring point. u163 0 1 2 3 0 1 2 3 4 5 6 7 8 9 NP2133-D) CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 74: Sldb Assy

    SLDB ASSY S1551 SLDB DWS1387 D1553 VR1551 W103 W101 L 13942296513 SIDE B CN1503 SLDB ASSY CN1503 GNDF GNDF ADIN C1560 ADCT R1565 V5AD GNDF GNDAD R1563 VR1552 V5AD GNDAD D1551 VINYL SPEED ADJUST S1552 S1551 ADD SOLDER u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 75 GNDAD GNDF D1551 W102 VR1552 VINYL SPEED ADJUST (DNP2133-D) L 13942296513 SIDE B SLDB DWS1387 ADD SOLDER VR1551 ADCT V5AD C1555 D1560 GNDAD GNDF GNDAD ADIN S1551 D1561 (DNP2133-D) NOTE : The encircled numbers denote measuring point. u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 76: Slmb And Jogb Assys

    4.11 SLMB and JOGB ASSYS 3 7 63 1515 0 SIDE A SIDE A SLMB ASSY SLOTSW SLOTSW JOGB ASSY L 13942296513 JOGB DWG1625 CN1601 3.LPS2 2.GND 1.LPS1 (DNP2133-D) (DNP2133-D) CN1601 CN601 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 77 3 7 63 1515 0 SIDE B SIDE B SLMB ASSY SLOTSW SLOTSW JOGB ASSY L 13942296513 R1601 3.LPS2 2.GND 1.LPS1 (DNP2133-D) (DNP2133-D) CN1601 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 78: Pcb Parts List

    Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 5621 RN1/4PC 5 6 2 1 7 7 7 7 LIST OF HOLE PCB ASSEMBLIES CDJ-800MK2/ CDJ-200MK2/ CDJ-800MK2/ Mark Symbol and Description KUCXJ WYXJ5 RLFXJ 1..MOTHER ASSY...
  • Page 79 7 7 7 7 PCB PARTS LIST FOR CDJ-800MK2 UNLESS OTHER WISE NOTED Mark No. Description Part No. Mark No. Description Part No. 3 7 63 1515 0 C161–C164, C307, C309, C312 CKSRYB104K16 C314, C318, C319, C322–C335 CKSRYB104K16 MAIN ASSY C339–C348, C350–C355...

  • Page 80: Qq

    AEK7006 > ACG7033 > IC23, IC24 AEK7017 u163 > IC21, IC22 AEK7019 > D25–D28 1SR154-400 OTHERS > D21–D24 RB060L-40 H1, H2 FUSE CLIP AKR1004 > CN1 2P-VH CONNECTOR B2P3-VH CAPACITORS > AN1 AS INLET 1P XKP3042 C21–C31 CKSRYB473K50 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 81: Regb Assy

    C802, C809, C832 CKSRYB104K16 C801, C804, C831, C834 CQMBA102J50 C806, C808, C836, C838 CQMBA152J50 SWITCHES AND RELAYS S501–S504, S511–S514 DSG1079 u163 S505–S510, S515–S517 VSG1024 RESISTORS R806, R836 RN1/16SE1102D Other Resistors RS1/16S###J CAPACITORS C532, C533, C538 CCSRCH120J50 C534 CCSRCH121J50 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 82 Q604 2SD1858X D603 1SS355 D604 UDZS13(B) D605 UDZS15(B) D601 UDZS8R2(B) CAPACITORS C611–C614 CCSRCH221J50 C601 CEHAR100M16 C600, C602 CEHAR101M10 C606 CEHAR220M35 C608 CEHAR330M10 C607 CKSRYB102K50 C603, C605, C609 CKSRYB103K50 C604 CKSRYF104Z50 u163 RESISTORS R600 RD1/2VM680J Other Resistors RS1/16S###J OTHERS CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 83: Adjustment

    Goes out the ring B of JOG-FL when the volume position is less than the center. And SLIDER VOLUME light it when it is more than the center. To increase To decrease the load the load JOG Check Mode : CANCEL u163 POWER OFF CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 84: General Information

    All FL lights up All LED lights up MEMORY MEMORY EJECT EJECT CUE/LOOP CALL < CALL < CUE/LOOP CALL > CALL > REVERSE REVERSE TOUCH SENSOR TOUCH SW u163 JOG rotating to FWD JOG > JOG rotating to REV < JOG CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 85 It is necessary to make it rotate top speed to 7.0 or more times to measure the rotation fall time required. When it carries out continuously several times, the time which took the average with a part for greatest ever 4 time is displayed 2nd henceforth. Measurement which absorbed variation can be performed by performing this. u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 86 The product does not judge whether they are inferior goods at the time of service. Eject A disk is ejected. Mode Change If the MASTER TEMPO button is pushed into player operation mode, MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 87 ON. ∗ If it goes into the check mode of operation with the above-mentioned player part simple substance, the version of a main microcomputer will be displayed also on the place of TEMPO. u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 88 ∗ CAUTIONT There is a function which carries out the memory of the CUE/LOOP point for the 800 maximum disks in this machine. If an error history is cleared, since all CUE/LOOP memories will also be cleared simultaneously, please take great care about use in this mode. u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 89 Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(T+, T-) of the posts. It must be within the above mentioned value. MAIN ASSY SIDE A L 13942296513 To CD Mech anism R249 (Fig. 1) 23.5 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 90: Reset And Clock Map

    7.1.2 RESET and CLOCK MAP 3 7 63 1515 0 L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 91 3 7 63 1515 0 L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 92: Power On Sequence

    If it is a program area, it accuracy after power on. jump-backs to TOC area. Search the first tune Play (mute off) As CD-DRIVE is same as CDJ-800MK2' Function is as same it too. u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 93 DFLB Assy JFLB Assy SECB Assy TRNS Assy Bottom view L 13942296513 JOGB Assy KSWB Assy JACK Assy Bottom view SLMB Assy Rear view RLYB Assy Bottom view MAIN Assy u163 Traverse Assy 03-S Slot-in Mecha. SV Assy CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 94 SW of the JOG section. Remove the one screw. Remove the five screws. Remove the bottom plate. MAIN Assy Bottom plate Bottom view Bottom view L 13942296513 Spacer Spacer Diagnosis Remove the four screws. MAIN Assy Bottom view u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 95: Disassembly

    SW of the JOG section. CN102 Remove the one screw. Remove the five screws. L 13942296513 Remove the bottom plate. Bottom view Remove the control panel section. Control panel section Bottom plate Bottom view Spacer Spacer u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 96 Remove the slot-in mecha. section. Direction of the dampers when attaching them L 13942296513 When attaching the dampers, place them so that their projections (large) face front. Projection (large) Float spring G5 To the front Damper Slot-in mecha. section u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 97 Rear view Mecha. plate Unhook the four hooks. L 13942296513 Disconnect cables, as required. Remove the traverse Assy 03-S. Unhook the four hooks. Remove the slot-in mecha. SV Assy. Traverse Assy 03-S Replace Slot-in mecha. SV Assy u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 98 Cleaning liquid : GEM1004 Flexible cable for pickup Cleaning paper : GED-008 Hook Hook Hook Pickup lens L 13942296513 Flexible cable Hook for spindle motor Flexible cable for stepping motor Rear / Bottom view u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 99 Spacer Spacer Bottom view L 13942296513 Unhook the three hooks. Disconnect the connector. Remove the JOG A and JOG Bs. Remove the four screws. Remove the JFLB Assy. CN1601 JOG B JOG A JOGB Assy JFLB Assy u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 100 Adhere the cushions to the right and left of the engraved arrows (←) (12 positions in total) on the sheet SW. ×9 Roller A Assy SW ring ×8 Roller B Assy SW cushion HH48/2 Engraved arrow SW cushion HH48/2 u163 Sheet SW JOG holder CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 101: Parts

    • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. ÷ List of IC PD3442B8, PD101A, NJM2374AM, NJM2870F05 PD3442B8 (MAIN ASSY : IC112) • SYSTEM CONTROL Microcomputer ÷ Pin Assignment (Top view) L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 102 3 7 63 1515 0 µ t i c t i r l a i l a i l l o l a i l a i l l o l l o L 13942296513 n i l u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 103 • Pin Function 3 7 63 1515 0 i g i L 13942296513 l l i u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 104 • Pin Function 3 7 63 1515 0 d i l d i l c t i L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 105 3 7 63 1515 0 PD101A (MAIN ASSY : IC102) ASIC Microcomputer • ÷ Pin Function(1/4) / I ( / I ( L 13942296513 / I ( u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 106 • Pin Function(2/4) 3 7 63 1515 0 / I ( L 13942296513 / I ( / I ( GND f u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 107 3 7 63 1515 0 • Pin Function(3/4) c t i c t i c t i / I ( c t i c t i c t i c t i L 13942296513 / I ( / I ( u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 108 3 7 63 1515 0 • Pin Function (4/4) / I ( L 13942296513 / I ( u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 109: Display

    7.2.2 DISPLAY 3 7 63 1515 0 DEL1059 (MFLB ASSY : V501) • FL Indicator Tube Grid Assignment Pin Connection L 13942296513 Anode Connection u163 CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 110: Panel Facilities

    • To set to time display, press the TIME MODE/AUTO CUE button. u163 Back cue 6. Display Cue point sampler 7. FOLDER SEARCH buttons (← , →) 27. SEARCH buttons ( During MP3 playback, layered CD-ROM folder search will be per- formed in the designated direction. CDJ-800MK2 http://www.xiaoyu163.com...

  • Page 111: Www Ao Co

    When a commercially available miniplug cord (or the accessory con- trol cord) is used to connect this jack to the same jack on another CDJ-800MK2, recorded data such as cue points and loop points can be copied from one player to the other .

  • Page 112: Display Section

    (detection range 70 to 180 BPM). The automatic BPM coun- ter may be unable to compute the correct BPM for some tracks. u163 63. Master tempo indicator (MT) Lights when the master tempo function is ON. CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 113 3 7 63 1515 0 L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...
  • Page 114 • Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Position to be cleaned Cleaning tools Cleaning tools Remark Remark Pickup leneses Cleaning liquid : GEM1004 Refer to "2.4 SLOT-IN MECHA SECTION" , "7.1.3 DISASSEMBLY SECTION". Cleaning paper : GED-008 L 13942296513 u163 CDJ-800MK2 http://www.xiaoyu163.com...

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