Yamaha DVD-S559 Service Manual

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This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already
known and understood by the users, and have therefore not been restated.
WARNING:
IMPORTANT:
The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and service
departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable and
specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the
distributor's Service Division.
WARNING:
IMPORTANT:
I
CONTENTS
TO SERVICE PERSONNEL . . . . . . . . . . . . . . . . . . 1-4
FRONT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REAR PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INTERNAL VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
REPAIR NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 0 1 0 0 3
DVD-S559

IMPORTANT NOTICE

Failure to follow appropriate service and safety procedures when servicing this product may result in personal
injury, destruction of expensive components, and failure of the product to perform as specified. For these reasons,
we advise all YAMAHA product owners that any service required should be performed by an authorized YAMAHA
Retailer or the appointed service representative.
The presentation or sale of this manual to any individual or firm does not constitute authorization, certification or
recognition of any applicable technical capabilities, or establish a principle-agent relationship of any form.
Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.
© 2006
All rights reserved.
This manual is copyrighted by YAMAHA and may not be copied or
redistributed either in print or electronically without permission.

DVD PLAYER

SERVICE MANUAL
SERVICE MANUAL
DISASSEMBLY PROCEDURES . . . . . . . . . . . . . . 9-12
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . 13-14
BLOCK DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . 15-18
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . 20-21
SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . 22-29
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . 30-31
REMOTE CONTROL . . . . . . . . . . . . . . . . . . . . . . 32-33
'06. 02

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  Also See for Yamaha DVD-S559

  Summary of Contents for Yamaha DVD-S559

  • Page 1: Table Of Contents

    This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already known and understood by the users, and have therefore not been restated.
  • Page 2: To Service Personnel

    DVD-S559 TO SERVICE PERSONNEL AC LEAKAGE 1. Critical Components Information WALL EQUIPMENT TESTER OR Components having special characteristics are marked Z UNDER TEST OUTLET EQUIVALENT and must be replaced with parts having specifications equal to those originally installed. 2. Leakage Current Measurement (For 120V Models Only)
  • Page 3 DVD-S559 WARNING: Laser Safety This product contains a laser beam component. This component may emit invisible, as well as visible radia-tion, which may cause eye damage. To protect your eyes and skin from laser radiation, the following pre-cautions must be used during servicing of the unit.
  • Page 4: Prevention Of Electrostatic Discharge

    DVD-S559 Warning for power supply The primary side of the power supply carries live mains voltage when the player is connected to the mains even when the player is switched off ! This primary area is not shielded so it is possible to touch copper tracks and/or components when servicing the player.
  • Page 5: Front Panel

    DVD-S559 I FRONT PANEL I REAR PANEL I REMOTE CONTROL WG11920...
  • Page 6: Specifications

    DVD-S559 I SPECIFICATIONS G RGB (SCART) output G General Output level ........0.7 Vp-p (75 ohms) System ............DVD player Connection ..........Euroconnector Power requirements ....AC 220–240 V, 50/60 Hz Power consumption ........... 7 W G Component video output Power consumption (standby) .......
  • Page 7: Dimensions

    DVD-S559 I DIMENSIONS 435 (17-1/8") I INTERNAL VIEW POWER P.C.B. DVD Mechanism Unit DVD P.C.B. OPERATION 1 P.C.B. OPERATION 2 P.C.B.
  • Page 8: Repair Notes

    DVD-S559 I REPAIR NOTES • Repair Tips None of the components of the following units can be supplied separately. Each unit must be replaced as a whole in case of a failure. • DVD Mechanism Unit • POWER P.C.B. • DVD P.C.B.
  • Page 9: Disassembly Procedures

    DVD-S559 I DISASSEMBLY PROCEDURES • Remove parts in disassembly order as numbered. • Disconnect the power cable from the AC outlet. * How to manually eject the tray (Fig. 1) a. Turn the player bottom up. b. Move the slider in the direction indicated with a screw driver until the tray is ejected.
  • Page 10 DVD-S559 1. Removal of Top Cabinet (Fig. 2) a. Remove 5 screws (1). b. Remove the Top Cabinet in the direction of arrow (A). 2. Removal of Front Cabinet . (Fig. 2) a. Remove 2 screws (2). b. Remove 2 Legs.
  • Page 11 DVD-S559 4. Removal of DVD Mechanism Unit. (Fig. 3) a. Short circuit the position shown in Fig. 3 using a soldering iron. If you remove the DVD Mechanism Unit with no soldering, the Laser may be damaged. b. Remove 4 screws (6).
  • Page 12 DVD-S559 5. Removal of POWER P.C.B.. (Fig. 4) a. Remove 4 screws (7) and 2 screws (8). b. Remove 3 cable connections. [CP503], [CP4001], [CP4003] c. Remove the POWER P.C.B.. POWER P.C.B. CP503 CP4003 CP4001 Fig. 4 6. Removal of DVD P.C.B. (Fig. 5) a.
  • Page 13: Troubleshooting

    DVD-S559 I TROUBLESHOOTING Symptoms Diagnosis Contents Possible Defective Points The power is not turned on. “Check the voltage of AT+3.3V, -28V and FL-DC+/- POWER P.C.B. Ass’y on the POWER P.C.B. Ass’y.” Are wires of output connector CP502 on the POWER Connector CP502 on the POWER P.C.B.
  • Page 14 DVD-S559 Symptoms Diagnosis Contents Possible Defective Points Does the voltage of CP2301-pin 5 on the DVD Inside switch (SW2) on the DVD Mechanism Unit. Mechanism Unit change by pressing the Inside switch (SW2). Playback impossible Are the signals output from IC2301-pin 9 (F+) and pin FTS Driver IC (IC2301) on the DVD P.C.B.
  • Page 15: Block Diagrams

    DVD-S559 BLOCK DIAGRAMS OVERALL BLOCK DIAGRAM IC8003 IC8004 AUDIO_L/R AUDIO_L/R IC4002 AUDIO AMP IC AUDIO OUT L/R AUDIO DAC 2CH IC OPERATION 1 16K EEPROM BA4560F-E2 PCM1742KE/2K MT1389FE/C2-L • See page 29 ➝ SCHEMATIC DIAGRAM 21 PIN POWER OPERATION 2 ZERO •...
  • Page 16 DVD-S559 DVD LOADER/MPEG BLOCK DIAGRAM DVD MECHANISM UNIT • See page 22–26 ➝ SCHEMATIC DIAGRAM IC4006 LOADER IC4001 REG+1.8V (DM-4) X4001 EEPROM IOA, V20 LM1117S-ADJ 27MHz BR24L16FJ-WE2 RF, A, B, C, D, E, F, MDI1 A, C A (or B)
  • Page 17 DVD-S559 VIDEO/AUDIO/FIP BLOCK DIAGRAM <DVD LOADER/MPEG BLOCK> <21PIN/D-CONNECTOR BLOCK> CVBS IC8002 IC8001 G/Y, B/CB, R/CR R/CR, B/CB, G/Y, CVBS, R, G, B VIDEO DRIVER IC 4CH BUS SW IC S_Y, S_C (6CH Video DAC) MM1623BFBE SN74CBT3257PWR Y, CB, CR S_Y, S_C...
  • Page 18: Block Diagrams

    DVD-S559 POWER/21 PIN BLOCK DIAGRAM G_VIDEO B_VIDEO J8101 CP503 R_VIDEO (CP8001) 21PIN CONNECTOR CVBS_VIDEO PHOTO COUPLER AUDIO_R IC504 VOLTAGE CTL AUDIO_L PS2561AL1-1-V (W) IC501 KIA431A-AT P.CON +12V AV (SCART) Q8101, Q8102 ASP/FS 21 PIN CTL CONNECTOR 21 PIN CTL AT+3.3V...
  • Page 19: Wiring Diagram

    DVD-S559 WIRING DIAGRAM COAXIAL CVBS/Y/U/V DVD AUDIO OUT J8004 J8001 J8003 Y/C SEPA CP2301 CD2001 J8002 FOCS RTN FOCS RTN CP4001_1 FOCS DRV FOCS DRV V+3D TRKG RTN TRKG RTN TRKG DRV TRKG DRV DRIVE OPE1 PCB LD_DVD(650) LD_DVD(650) DM-4...
  • Page 20: Printed Circuit Boards

    DVD-S559 PRINTED CIRCUIT BOARDS FOR INFORMATION ONLY (NO REPLACEMENT COMPONENT PARTS WILL BE AVAILABLE) DVD (TOP VIEW) DVD (BOTTOM VIEW) Lead Free Solder Used Lead Free Solder Used To S801X of POWER P.C.B. To CP601 of OPERATION1 P.C.B. C4085 C4088...
  • Page 21 DVD-S559 POEWR (INSERTED PARTS) POEWR (CHIP MOUNTED PARTS) SOLDER SIDE SOLDER SIDE Lead Free Solder Used C511 D503 AC IN D506 FH501 F501 FH502 D502 D511 C502_2 D505 D509 W814 R540 R542 D508 Q510 W012 C531 C506 W010 R546 W817...
  • Page 22: Schematic Diagrams

    DVD-S559 SCHEMATIC DIAGRAMS FOR INFORMATION ONLY (NO REPLACEMENT COMPONENT PARTS WILL BE AVAILABLE) Point 1 500 µs MPEG/MICON/RF-AMP SCHEMATIC DIAGRAM 200 mV (DVD PCB 1/5) FROM/TO LOADER/MOTOR DRIVE FROM/TO AUDIO/VIDEO JACK C4047 R4064 150 +-1% TP4060 VSEL1 390P CH V+3RF...
  • Page 23 DVD-S559 MEMORY SCHEMATIC DIAGRAM (DVD PCB 2/5) 64Mbit SDRAM IC IC4005 K4S641632H-UC75 FROM/TO MPEG/MICON/RF-AMP C4088 16Mbit FLASH IC 0.1 B IC4004 S29AL016D70TFI020 DQ15 DQ15 W844 VSSQ VCCQ BYTE# DQ14 VQ14 DQ10 DQ13 DQ13 DQ11 DQ12 DQ13 VCCQ VSSQ DQ14 DQ15...
  • Page 24 DVD-S559 LOADER/MOTOR DRIVE SCHEMATIC DIAGRAM (DVD PCB 3/5) C2303 FROM/TO MPEG/MICON/RF-AMP TP2301 DEICG PICK-UP DEICG CP2301 C2301 V+5S 09-5000-024-001-001 JG001 TP2304 RF33 JG010 TP2305 TP2332 JG008 VR CTL W819 V+3F TP2341 JG002 TP2306 Q2307 2SK3018T106 R2307 JG003 TP2307 MDI1 JG004...
  • Page 25 DVD-S559 Point 6 Point q 10 µs 10 µs AUDIO/VIDEO JACK SCHEMATIC DIAGRAM 200 mV 500 mV (DVD PCB 4/5) FFC(1.25mm pitch) TO POWER CD8001 FROM/TO MPEG/MICON/RF-AMP VIDEO/AUDIO for 21PIN R8070 B8003 2H0C3001 CP8001 (CP503) IMSA-9604S-12C MMZ1608R102CT DAC_XCS0 G/Y_OUT LETTER...
  • Page 26 DVD-S559 POWER PORT SCHEMATIC DIAGRAM (DVD PCB 5/5) TO AUDIO/VIDEO JACK V+3A W847 V+5A (AUDIO DAC) V+5A W848 V+5V (VIDEO/OPT/COAX) V+5V (AUDIO MUTE) V+12AT V+12AT B4002 V+12 (AUDIO AMP) V+12 MMZ1608R102CT V+6A (MOTOR) D_GND B4001 (OPU) V+5S MMZ1608R102CT TO LOADER/MOTOR DRIVE...
  • Page 27 DVD-S559 POWER SCHEMATIC DIAGRAM (POWER PCB 1/2) REG P.CON+12V SW Q510 KTA1281_Y 6V REG (DVD MOTOR) IC W817 IC503 12.9 12.6 PQ070XF01SZH 12.3 12.3 REG+12V CTL D512 Q509 12.9 KTC3875S_Y_RTK RGP15J R545 R546 REG+12V CTL Q511 22K +-1% 3.3K +-1%...
  • Page 28 DVD-S559 Point a 20 µs 500 mV 21PIN/D-TERMINAL/DIGITAL AUDIO SCHEMATIC DIAGRAM (POWER PCB 2/2) Point s 20 µs 500 mV 21PIN CONNECTOR J8101 MRC-021V-07_A R8114 21PIN_R FROM POWER 220 +-1% R8115 21PIN_L AT+3.3V 220 +-1% R8120 P.CON+12V 1 1/4W P-H/I-L_RGB-H...
  • Page 29: Schematic Diagrams

    DVD-S559 DISPLAY SCHEMATIC DIAGRAM (OPERATION 1 PCB) V651 8-BT-234GNK DVD CD TRACK ALL REPEAT A PANEL KEY SCHEMATIC DIAGRAM FLDC- W805 FLDC+ (OPERATION 2 PCB) D657 1SS133 PCB280 DEE037 SW667 D659 POWER 1SS133 EVQ11L05R PAUSE -SKIP SW665 SW664 EVQ11L05R EVQ11L05R...
  • Page 30: Replacement Parts List

    DVD-S559 REPLACEMENT PARTS LIST G EXPLODED VIEW Note: Those parts without Ref. No. are not supplied as spare parts. PCB240 SILVER model The Sheet Earth once removed cannot be reused. Be sure to use a new Sheet Earth for replacement.
  • Page 31: Replacement Parts List

    DVD-S559 G REPLACEMENT PARTS LIST Ref. Part No. Description Remarks Markets * 101 AAX75690 FRONT CABINET ASS'Y 7A701A605A * 101 AAX75680 FRONT CABINET ASS'Y 7A701A604A * 112 AAX75660 TOP CABINET 702WSB0119 * 112 AAX75670 TOP CABINET 702WSB0120 AAX75720 SHEET EARTH...
  • Page 32: Remote Control

    DVD-S559 I REMOTE CONTROL • FRONT PANEL WG11920 • SCHEMATIC DIAGRAM MIE-554A2 2ohms 27ohms K1/06 K1/05 2SC3440-T112 K1/07 K1/04 K1/03 K1/02 K1/01 K1/00 0.1uF OSC. OUT OSC. IN 3.0V 47uF 4.00MHz...
  • Page 33 DVD-S559 • PANEL/KEY NO. LAYOUT • KEY CODE Key No. FUNCTION CODE (HEX) Key No. FUNCTION CODE (HEX) DATA DATA STANDBY/BY 7C-80 7C-B4 — — MENU 7C-B2 — — Left 7C-B5 OPEN/CLOSE 7C-81 Enter 7C-B8 DIGIT 1 7C-94 Right 7C-B6...
  • Page 34 DVD-S559...