Genie Z-60/34 Operator's Manual
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Genie Z-60/34 Operator's Manual

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See also: Service Manual , Operator's Manual
Operator's Manual
with Maintenance Information
Fourth Edition
First Printing
Part No. 82315

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Summary of Contents for Genie Z-60/34

  • Page 1 Operator’s Manual Fourth Edition First Printing with Maintenance Information Part No. 82315...

  • Page 2: Table Of Contents

    E-mail: techpub@genieind.com Third Edition: Sixth Printing, November 2001 Fourth Edition: First Printing, July 2002 "Genie" and "Z" are registered trademarks of Genie Industries in the U.S.A. and many other countries. These machines comply with ANSI/SIA 92.5-1992. Printed on recycled paper Printed in U.S.A.

  • Page 3: Safety Rules

    5 Only use the machine as it was intended. You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Part No. 82315 Genie Z-60/34...

  • Page 4: Electrocution Hazards

    Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off. Do not use the machine as a ground for welding. Genie Z-60/34 Part No. 82315...
  • Page 5 Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the boom raised or extended. Do not place ladders or scaffolds in the platform or against any part of the machine. Part No. 82315 Genie Z-60/34...
  • Page 6 Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present. Genie Z-60/34 Part No. 82315...
  • Page 7 Observe and use the color-coded direction arrows any potential collision. on the platform controls and drive chassis for drive and steer functions. Part No. 82315 Genie Z-60/34...
  • Page 8 Avoid spilling or contacting battery acid. Neutralize Be sure all maintenance has been performed as battery acid spills with baking soda and water. specified in this manual and the Genie Z-60/34 Explosion Hazard Service Manual. Be sure all decals are in place and legible.
  • Page 9 Fourth Edition · First Printing Operator's Manual SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 10: Controls

    10 Gasoline/LPG models: Gasoline/LPG 5 Auxiliary power switch select switch 6 Drive speed select switch Deutz Diesel models: Glow plug switch (option) 7 Glow plug switch (option) 11 Red Emergency Stop button 8 Engine start switch Genie Z-60/34 Part No. 82315...
  • Page 11 17 Primary boom extend/retract switch drive and steer functions 18 not used 13 Optional equipment 19 Dual axis proportional control handle for primary 14 Drive enable indicator light boom up/down and turntable rotate left/right 15 Drive enable switch functions Part No. 82315 Genie Z-60/34...
  • Page 12 Gasoline/LPG models: Water temperature Gasoline/LPG select switch gauge (option) 15A breaker for control electrical circuits Deutz Diesel models: Oil temperature gauge Oil pressure gauge (option) Jib boom up/down switch Platform level switch Voltage gauge (option) Genie Z-60/34 Part No. 82315...

  • Page 13: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Part No. 82315 Genie Z-60/34...
  • Page 14 Hydraulic hoses, fittings, cylinders and manifolds o Fuel and hydraulic tanks o Drive and turntable motors and drive hubs o Boom wear pads o Tires and wheels o Engine and related components o Limit switches and horn Genie Z-60/34 Part No. 82315...

  • Page 15: Maintenance

    Units ship with 10-40 CC/SG. Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. Part No. 82315 Genie Z-60/34...
  • Page 16 Add oil as needed. Result: The hydraulic oil level should be within the top 2 inches / 5 cm of the sight gauge. Hydraulic oil specifications Hydraulic oil type Chevron Rykon® Premium MV equivalent Genie Z-60/34 Part No. 82315...
  • Page 17 Do not overfill. 6 Install the vent caps. Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. Part No. 82315 Genie Z-60/34...
  • Page 18 1 Check each tire with an air pressure gauge. Add air as needed. Tire specifications Tire Size Pressire Rough Terrain 15-19.5 NHS 65 psi 4.5 bar Hi-floation 41/18LL x 22.5 65 psi 4.5 bar Genie Z-60/34 Part No. 82315...

  • Page 19: Function Tests

    Indicates that a specific result is expected after Know and understand the function tests performing a series of steps. before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 82315 Genie Z-60/34...
  • Page 20 Machines equipped with Platform Level Control Disable Function: The platform level toggle switch will not operate when the primary boom is raised or extended or the secondary boom is raised past the drive speed limit switches. Genie Z-60/34 Part No. 82315...
  • Page 21 Result: The machine functions should not Result: The filter should operate. be operating with the plunger in the green area. 21 Move the engine idle select switch to foot switch activated high idle (rabbit and foot switch symbol). Part No. 82315 Genie Z-60/34...
  • Page 22 Result: The steer wheels should turn in the and remain on while the boom direction that the yellow triangles point on the is anywhere in the range drive chassis. shown. Genie Z-60/34 Part No. 82315...
  • Page 23 Note: If the drive speed with the primary boom contact with the ground. raised or extended or the secondary boom raised exceeds 1 foot / 30 cm per second, immediately tag and remove the machine from service. Part No. 82315 Genie Z-60/34...
  • Page 24 59 Move the drive control handle off center and activate a boom function toggle switch. Result: No boom functions should operate. The machine will move in the direction indicated on the control panel. 60 Repair any malfunctions before operating the machine. Genie Z-60/34 Part No. 82315...

  • Page 25: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 82315 Genie Z-60/34...

  • Page 26: Operating Instructions

    That means use. every new operator should perform a pre-operation inspection, function tests, and a workplace 4 Inspect the workplace. inspection before using the machine. 5 Only use the machine as it was intended. Genie Z-60/34 Part No. 82315...

  • Page 27: Emergency Stop

    Machines equipped with Platform Level Control Disable Function: The platform level toggle switch will not operate when the primary boom is raised or extended or the secondary boom is raised past the drive speed limit switches. Part No. 82315 Genie Z-60/34...
  • Page 28 Always use the color-coded Blue platform controls and the drive chassis to identify direction arrows on the the direction the wheels will turn. platform controls and drive chassis to identify the direction the machine will Yellow travel. Genie Z-60/34 Part No. 82315...
  • Page 29 Plug a power tool into the power to platform GFCI outlet. To resume machine functions, move the generator toggle switch to the machine functions position. All functions will operate. Part No. 82315 Genie Z-60/34...

  • Page 30: Decals

    Cosmetic - 4 x 2 28164 Notice - Hazardous Materials 52967 Cosmetic - 4 x 4 28165 Notice - Foot Switch 52965 Cosmetic - Genie Z-60/34 28171 Label - No Smoking 52969 Cosmetic - Genie Boom 28174 Label - Power to Platform, 230V 72161...
  • Page 31 Fourth Edition · First Printing Operator's Manual DECALS Ground Controls Side Chassis Platform Engine Side Part No. 82315 Genie Z-60/34...

  • Page 32: Transport Instructions

    Be sure to unlock the turntable for operation. Note: The pump free-wheel valve should always remain closed. Note: Towing the Genie Z-60/34 is not recommended. If the machine must be towed, do not exceed 2 mph / 3.2km/h. Genie Z-60/34...
  • Page 33 Inspect the entire machine for loose or unsecured items. Securing the Chassis Use chains of ample load capacity. Use a minimum of 5 chains. Adjust the rigging to prevent damage to the chains. Part No. 82315 Genie Z-60/34...

  • Page 34: Specifications

    0 ft 10 ft 20 ft 30 ft 40 ft Platform dimensions, 8 foot 36 x 96 in Continuous improvement of our products is a Genie (width x length) 91cm x 2.4 m policy. Product specifications are subject to change without notice or obligation.
  • Page 35 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 425.883.3475 Genie Holland Genie Australia Pty Ltd. Phone + Phone + 31 70 51 78836 61 7 3375 1660 Fax + Fax + 31 70 51 13993 61 7 3375 1002...

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