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All-Flo T025 Operation & Maintenance Manual

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Summary of Contents for All-Flo T025

  • Page 2: Table Of Contents

    5. Installation, Troubleshooting and Maintenance __________________________________________________ 9-12 Installation ________________________________________________________________________________ 9-10 Troubleshooting ______________________________________________________________________________ 11 Operation ___________________________________________________________________________________ 12 Maintenance _________________________________________________________________________________ 13 Shut Down _ __________________________________________________________________________________ 14 6. Torque Specifications __________________________________________________________________________ 15 7. Exploded View and Parts List _________________________________________________________________ 15-26 T025 _ ____________________________________________________________________________________ 16-17 T038 _ ____________________________________________________________________________________ 18-19 T050 _ ____________________________________________________________________________________ 20-21 T100 _ ____________________________________________________________________________________ 22-23 T150 _ ____________________________________________________________________________________ 24-25 T200 _ ____________________________________________________________________________________ 26-27 8. Warranty and Registration ______________________________________________________________________ 29...
  • Page 4 Model Designation Matrix 13966-Txxx_Rev_D_21NOV2016...
  • Page 5 Pump Specifications...
  • Page 6 Pump Dimensions 13966-Txxx_Rev_D_21NOV2016...

  • Page 7: Performance Curves

    Performance Curves T025 Performance Specifications Max. Flow: 2.6 gpm (10 lpm) Max. Air Pressure: 116 PSI (8 bar) Max. Solids: 1/16" (2 mm) Max. Suction Lift Dry: 1.6 ft-H2O (0.5 m-H2O) Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O) Weight: 3.3 lbs (1.5 kg)
  • Page 8 T100 Performance Specifications Max. Flow: 33 gpm (125 lpm) Max. Air Pressure: 116 PSI (8 bar) Max. Solids: 9/32" (7 mm) Max. Suction Lift Dry: 13.1 ft-H2O (4 m-H2O) Max. Suction Lift Wet: 29.5 ft-H2O (9 m-H2O) Weight: 36.4 lbs (16.5 kg) Air Inlet: 1/4"...
  • Page 9 Installation Piping Whenever possible ensure the pump is installed using the shortest possible pipe lengths with the minimum amount of pipe fittings. Ensure all piping is supported independent of the pump. Suction and discharge piping should not be smaller than the connection size of the pump. When pumping liquids of high viscosity, larger piping may be used, in order to reduce frictional pipe loss. Employ flexible hoses in order to eliminate the vibration caused by the pump. Mounting feet can also be used to reduce vibration effects. All hoses should be reinforced, non-collapsible and be capable of high vacuum service. Ensure that all piping and hoses are chemically compatible with the process and cleaning fluid. For processes where pulsation effects should be reduced, employ a pulsation dampener on the discharge side of the pump. For self-priming applications, ensure all connections are airtight and the application is within the pumps dry-lift capability. Refer to product specifications for further details. For flooded suction applications, install a gate valve on the suction piping in order to facilitate service. For unattended flooded suction operation, it is recommended to pipe the exhaust air above the liquid source. In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground. Location Ensure that the pump is installed in an accessible location, in order to facilitate future service and maintenance. Air Ensure that the air supply is sufficient for the volume of air required by the pump. Refer to product specifications for further details. For reliable operation, install a 5 micron air filter, air-valve and pressure regulator. Do not exceed the pumps maximum operating pressure of 120 psig. Remote Operation Utilize a three way solenoid valve for remote operation. This ensures that air between the solenoid and the pump is allowed to “bleed off,” ensuring reliable operation. Liquid transfer volume is estimated by multiplying displacement per stroke times the number of strokes per minute Noise Correct installation of the muffler reduces sound levels. Refer to product specifications for further details. Submerged Operation For submersible operation, pipe the air exhaust to atmosphere...

  • Page 10: Installation

    Installation SELF PRIMING APPLICATION Suction lift capability may vary depending on the construction materials and application parameters. The range is from 16.4 feet dry to 30 feet in a primed condition (values calculated for pumping water at 68 degrees Fahrenheit). SUBMERGED OPERATION All pumps may operate in full submersion. Construction materials must be compatible with surrounding liquid and the air exhaust must be placed above the liquid level. POSITIVE SUCTION HEAD Common as a method of drawing off the bottoms of holding tanks and clarifiers. Optimum inlet pressure should be kept at 14.5 PSI. 13966-Txxx_Rev_D_21NOV2016...

  • Page 11: Troubleshooting

    Plant air supply line ruptured Air valve wear/debris Pilot sleeve wear/debris Diaphragm rod broken Diaphragm plate loose Pumped Fluid Coming Out of Muffler Diaphragm ruptured Diaphragm plate loose Inlet liquid pressure excessive (above 10 psig) Pump Cycles but no Flow Inlet strainer clogged Suction valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly/Not Steady Air compressor undersized Leak in air supply Air-line, filter regulator or needle valve undersized Muffler partially iced or blinded Air valve gasket leak or misalignment Air valve wear/debris Pilot sleeve wear/debris Liquid fluid filter blocked Pump may be cavitating, reduce speed of operation Suction strainer clogged Pump Will Not Prime Air leak in suction pipe Air leak in pump manifold connections Suction strainer and lines clogged Excessive lift conditions Check valve wear Debris in check valve If any of the above mentioned causes do not apply to your problem, contact your All-Flo authorized distributor.

  • Page 12: Operation

    Operation CAUTION Before starting the pump, check that all piping is properly connected. Before starting the pump, check that all the bolts are securely tightened. Check that the regulator and the drain valve on the discharge side are closed and that the valve on the suction side is opened if applicable.

  • Page 13: Maintenance

    Maintenance Cleaning the Pump WARNING Make sure that compressed air is not supplied to the pump BEFORE you start cleaning the pump. Make sure that the pump is not pressurized BEFORE you start cleaning the pump. 1) Remove the hose from the suction side of the pump. 2) Close the flow valve on the discharge side and open the drain valve. Then start air pressure for a while to discharge possibly much fluid remaining inside the pump. 3) Remove the hose from the discharge side, and attach different hoses to the suction side and the discharge side for cleaning.

  • Page 14: Shutdown

    Shutdown Close the air valve of the pump and shut off the supply air. CAUTION The pump can be shut down with the flow valve closed while air is being supplied. However DO NOT leave the pump in this condition for many hours without supervision - there is a risk of a leak from the pump or piping, and fluid may continue flowing out of the position of leakage.

  • Page 15: Torque Specifications

    Maximum Torque Specifications Torque values for housing bolts Pump Size T025 18 in-lbs (2 N-m) T038 44 in-lbs (5 N-m) T050 62 in-lbs (7 N-m) T100 97 in-lbs (11 N-m) T150 133 in-lbs (15 N-m) T200 168 in-lbs (19 N-m)

  • Page 16: T025

    T025 - EXPLODED VIEW 13966-Txxx_Rev_D_21NOV2016...
  • Page 17 T025 - PARTS LIST ITEM PART NUMBER QTY DESCRIPTION MATERIAL HP-2 08 01 23 PTFE Pump housing Conductive HP-2 08 01 24 PTFE HP-1 08 10 20 Center housing HP-1 08 10 21 Conductive PE HP-2 08 30 23 Suction/Discharge ports BSP PTFE HP-2 08 30 23 Suction/Discharge ports NPT PTFE n/a Suction/Discharge ports-twin (split connection) NPT PTFE n/a Suction/Discharge ports-twin (split connection) BSP PTFE HP-2 08 33 23 Suction port-drum PTFE HP-1 08 69 06 Shock absorber NR/St37 HP-1 08 99 35 Muffler PE porous HP-2 08 54 23 Valve seat PTFE...

  • Page 18: T038

    T038 - EXPLODED VIEW 13966-Txxx_Rev_D_21NOV2016...
  • Page 19 T038 - PARTS LIST ITEM PART NUMBER QTY DESCRIPTION MATERIAL HP-2 10 01 23 PTFE Pump housing Conductive HP-2 10 01 24 PTFE HP-1 10 10 20 Center housing HP-1 10 10 21 Conductive PE HP-2 10 30 23 Suction/Discharge ports BSP PTFE HP-2 10 30 23 Suction/Discharge ports NPT PTFE HP-2 10 31 23NPT Suction/Discharge ports-twin (split connection) NPT PTFE HP-2 10 31 23BSP Suction/Discharge ports-twin (split connection) BSP PTFE HP-2 10 33 23 Suction port-drum PTFE HP-1 08 69 06 Shock absorber NR/St37 HP-1 08 99 35 Muffler PE porous HP-2 10 54 23 Valve seat PTFE HP-2 10 59 23 Plug lower PTFE...
  • Page 20 T050 – EXPLODED VIEW 13966-Txxx_Rev_D_21NOV2016...

  • Page 21: T050

    T050 – PARTS LIST ITEM PART NUMBER QTY DESCRIPTION MATERIAL HP-2 15 01 23 Pump housing PTFE HP-1 15 10 20 Center housing HP-2 15 30 23 Suction/Discharge ports BSP PTFE HP-2 15 30 23 Suction/Discharge ports NPT PTFE Suction/Discharge ports ANSI Flange PTFE HP-2 15 125 33 Suction/Discharge ports DIN Flange PTFE HP-2 15 25 33 Suction/Discharge ports JIS Flange PTFE HP-2 15 525 23 HP-2 15 31 23 Suction/Discharge ports-twin PTFE HP-2 15 33 23 Suction port-drum PTFE HP-1 15 69 06 Shock absorber NR/St37 HP-1 15 99 35 Muffler PE porous HP-1 15 40 50 Shaft AISI 304 HP-1 15 85 22 Center housing seal...
  • Page 22 T100 – EXPLODED VIEW 13966-Txxx_Rev_D_21NOV2016...

  • Page 23: T100

    T100 – PARTS LIST ITEM PART NUMBER QTY DESCRIPTION MATERIAL HP-2 25 01 23 Pump housing PTFE HP-1 25 10 20 Center housing HP-2 25 30 23 Suction/Discharge ports BSP PTFE HP-2 25 30 23 Suction/Discharge ports NPT PTFE Suction/Discharge ports ANSI Flange PTFE HP-2 25 125 33 HP-2 25 25 33 Suction/Discharge ports DIN Flange PTFE Suction/Discharge ports JIS Flange PTFE HP-2 25 525 23 Suction/Discharge ports-twin PTFE HP-2 25 31 23 HP-2 25 33 23 Suction port-drum PTFE HP-1 25 69 06 Shock absorber NR/St37 HP-1 15 99 35 Muffler PE porous HP-1 25 40 50 Shaft AISI 304 HP-1 25 85 22 Center housing seal...
  • Page 24 T150 – EXPLODED VIEW 13966-Txxx_Rev_D_21NOV2016...

  • Page 25: T150

    T150 – PARTS LIST ITEM PART NUMBER QTY DESCRIPTION MATERIAL HP-2 40 01 23 Pump housing PTFE HP-1 40 10 20 Center housing HP-2 40 30 23 Suction/Discharge ports BSP PTFE HP-2 40 30 23 Suction/Discharge ports NPT PTFE Suction/Discharge ports ANSI Flange PTFE HP-2 40 125 33 Suction/Discharge ports DIN Flange PTFE HP-2 40 25 33 Suction/Discharge ports JIS Flange PTFE HP-2 40 525 23 HP-2 40 31 23 Suction/Discharge ports-twin PTFE HP-2 40 33 23 Suction port-drum PTFE HP-1 40 69 06 Shock absorber NR/St37 HP-1 40 40 50 Shaft AISI 304 HP-1 40 85 22 Center housing seal HP-1 40 99 35 Muffler PE porous...

  • Page 26: T200

    T200 – EXPLODED VIEW 13966-Txxx_Rev_D_21NOV2016...

  • Page 27: T200

    T200 – PARTS LIST ITEM PART NUMBER QTY DESCRIPTION MATERIAL HP-2 50 01 23 Pump housing PTFE HP-1 50 10 20 Center housing HP-2 50 30 23 Suction/Discharge ports BSP PTFE HP-2 50 30 23 Suction/Discharge ports NPT PTFE Suction/Discharge ports ANSI Flange PTFE HP-2 50 125 33 Suction/Discharge ports DIN Flange PTFE HP-2 50 25 33 Suction/Discharge ports JIS Flange PTFE HP-2 50 525 23 Suction/Discharge ports-twin PTFE HP-2 50 31 23 HP-2 50 33 23 Suction port-drum PTFE HP-1 40 69 06 Shock absorber NR/St37 HP-1 50 40 50 Shaft AISI 304 HP-1 50 85 22 Center housing seal HP-1 50 99 35 Muffler PE porous...
  • Page 28 THIS PAGE LEFT INTENTIONALLY BLANL 13966-Txxx_Rev_D_21NOV2016...
  • Page 29 Warranty WARRANTY. All All-Flo products shall be covered by the standard All-Flo Limited Warranty in effect at the time of shipment. This warranty (which may be modified by All-Flo at any time) provides: MATERIALS SOLD ARE WARRANTED TO THE ORIGINAL USER AGAINST DEFECTS IN WORKMANSHIP OR MATERIALS UNDER NORMAL USE (RENTAL USE EXCLUDED) FOR FIVE YEARS AFTER PURCHASE DATE. ANY PUMP WHICH IS DETERMINED TO BE DEFECTIVE IN MATERIAL AND WORKMANSHIP AND RETURNED TO ALL-FLO, SHIPPING COSTS PREPAID, WILL BE REPAIRED OR REPLACED AT ALL-FLO’S OPTION. CUSTOMER SHALL NOTIFY ALL-FLO IN WRITING WITHIN 30 DAYS OF ANY CLAIMED DEFECTS. NO MATERIALS CAN BE RETURNED WITHOUT THE PRIOR CONSENT OF ALL-FLO, AND IF APPROVED SHALL BE RETURNED TO ALL-FLO FREIGHT PREPAID. ALL-FLO’S LIABILITY FOR ANY BREACH OF THIS WARRANTY SHALL BE LIMITED TO EITHER REPLACEMENT OF THE MATERIALS OR, AT ALL-FLO’S SOLE OPTION, THE REFUND OF THE PURCHASE PRICE. ALL-FLO SHALL NOT BE HELD LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY BREACH OF THIS WARRANTY. THIS EXCLUSION APPLIES WHETHER SUCH DAMAGES WERE SOUGHT BASED ON BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE, STRICT LIABILITY IN TORT, OR ANY OTHER LEGAL THEORY. FURTHER, ALL-FLO SHALL NOT BE LIABLE FOR LOSSES, DELAYS, LABOR COSTS, OR ANY OTHER COST OR EXPENSE DIRECTLY OR INDIRECTLY ARISING FROM THE USE OF MATERIALS. ALL-FLO’S LIABILITY IS EXPRESSLY LIMITED TO THE REPLACEMENT OR REPAIR OF DEFECTIVE GOODS, OR THE TOTAL VALUE OF SUCH GOODS. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED, OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY, ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE. All- Flo will not, in ANY event, be liable for any loss of profit, interruption of business or any other special, consequential or incidental damages suffered or sustained by Customer. All-Flo’s total maximum liability to the customer in respect of sale of materials or services rendered by All-Flo is limited to the total monies received by All-Flo from the customer for the particular. Materials described in Customer’s order. All-Flo does not warrant any part or component that it does not manufacture, but will assign to the original end-user purchaser of any warranty received by it from the manufacturer, to extent such pass through is permitted by the manufacturer.
  • Page 30 All-Flo Pump Co. 7750 Tyler Blvd. Mentor, Ohio 44060 Phone +440.354.1700 Fax: +440.354.9466 sales@all-flo.com www.all-flo.com 13966-Txxx_Rev_C 13966-Txxx_Rev_D_21NOV2016...

This manual is also suitable for:

T200

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