Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Jacobsen TRUCKSTER MX
Summary of Contents for Jacobsen TRUCKSTER MX
- Page 1 OWNER’S GUIDE TRUCKSTER MX 649010 ISSUED AUG 2015 REVISED NOV 2015...
- Page 2 Periodic Service Schedule. Repair or replacement parts are available through your Jacobsen dealer or Jacobsen Service Parts Department. The following information is needed when contacting the manufacturer or dealer concerning service or parts for...
- Page 3 TSV DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE- QUENTIAL DAMAGES resulting from the use of the information and materials in this manual. These are the original instructions as defined by 2006/42/EC. CONTACT INFORMATION: JACOBSEN, A Textron Company 11108 Quality Drive Charlotte, NC, USA 28273 1-800-848-1636...
- Page 4 NOTES This vehicle was designed and manufactured in the United States of America (USA). The standards and specifications listed in the following text originate in the USA unless other- wise indicated. Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective. Overfilling the battery may void the warranty.
-
Page 5: Table Of Contents
TABLE OF CONTENTS SAFETY GENERAL ......................... 1 NOTICES, CAUTIONS, WARNINGS AND DANGERS ............ 1 GENERAL OPERATION....................3 MAINTENANCE ........................ 4 LABELS AND PICTOGRAMS................... 5 LABELS AND PICTOGRAMS................... 6 GENERAL SPECIFICATIONS VEHICLE DIMENSIONS ....................8 TURNING DIAMETER AND INCLINE INFORMATION ............ 9 INTRODUCTION FEATURES ........................ - Page 6 TABLE OF CONTENTS OPERATING THE VEHICLE ................... 16 Brake / Parking Brake Pedal Operation .............17 Horn Operation ....................17 Accelerator Pedal Operation ................17 Key / Light Switch Operation ................17 12-Volt Power Outlet ...................18 Choke ........................18 Direction Selector Operation ................18 Load Bed ......................18 Manual Lift Operation ..................19 Electric Lift Operation ..................20 STARTING AND DRIVING ....................
- Page 7 TABLE OF CONTENTS WHEELS AND TIRES..................... 32 Recommended Tire Pressures ................32 Tire Repair ......................32 Wheel Installation ....................33 LIGHT BULB REPLACEMENT ..................34 Headlight ......................34 Taillight ....................... 34 FUSE REPLACEMENT....................34 VEHICLE WITH A DISCHARGED BATTERY..............34 TRANSPORTING VEHICLE ...................
- Page 8 TABLE OF CONTENTS PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE .................. 49 Owner’s Guide...
-
Page 9: Safety
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY GENERAL For any questions about material in this manual, contact an authorized representative. Read and understand all labels on the vehicle. Always replace any damaged or missing labels. Steep hills allow the vehicle to move at faster speeds than on a flat surface. - Page 10 All users must read and obey this manual. Make sure you give special attention to the CAUTIONS, WARNINGS and DANGERS. For questions about this vehicle, contact your JACOBSEN dealer or write to the address on the back cover of this publi- cation, Attention: Customer Care Department.
-
Page 11: General Operation
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL OPERATION The exhaust emissions of this vehicles’ engine complies with regulations set forth by the Environmental Protection Agency (EPA) of the United States of America (USA) at time of manufacture. Significant fines could result from modifi- cations or tampering with the engine, fuel, ignition or air intake systems This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations. -
Page 12: Maintenance
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Some components are heavy, spring loaded, corrosive, explosive, can cause high amperage or get hot. Battery acid and hydrogen gas can cause injury. Do not put your hands, face, feet or body in a location that can expose them to injury if an unexpected situation occurs. -
Page 13: Labels And Pictograms
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LABELS AND PICTOGRAMS TO OPERATE VEHICLE: - TURN KEY TO ON FOR INFORMATION DO NOT OPERATE - MOVE DIRECTION SELECTOR TO REMAIN SEATED REFER TO OWNERS NO PUBLIC... -
Page 14: Labels And Pictograms
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LABELS AND PICTOGRAMS WARNING SECURE LOAD HIGH CENTER READ THE MAX BED WEIGHT PASSENGERS OF GRAVITY MAY MANUAL 500 LBS or 225 KG IN LOAD BED CAUSE TIP OVER 400 lbs. -
Page 15: General Specifications
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL SPECIFICATIONS MODEL: TRUCKSTER MX TYPE: GASOLINE POWERED TRUCK MODEL YEAR: 2016 Part No: 648601G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki... -
Page 16: Vehicle Dimensions
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE DIMENSIONS 111.5 in. (283 cm) 49.5 in. 10.5 in. (126 cm) (27 cm) 77 in. (196 cm) 5.3 in. -
Page 17: Turning Diameter And Incline Information
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TURNING DIAMETER AND INCLINE INFORMATION RECOMMENDED MAX RAMP GRADE RECOMMENDED MAX SIDE TILT 25% or 14 25% or 14 TURNING CLEARANCE DIA. - Page 18 GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
-
Page 19: Introduction
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INTRODUCTION FEATURES General Information If the vehicle has accessories that were installed at the factory, some accessories continue to operate with the key switch in the OFF position. -
Page 20: Key / Light Switch
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 7. Key / Light Switch The key / light switch is on the dash panel. The switch controls the basic elec- trical system of the vehicle and the lights. -
Page 21: Manual Bed Lift Handle
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 18. Manual Bed Lift Handle There are manual bed lift handles on both sides of the vehicle, that allow the bed to be raised from either side. - Page 22 INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
-
Page 23: Operating Procedures
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING PROCEDURES BEFORE INITIAL USE Read, understand and follow the safety label on the instrument panel. Make sure you understand how to safely operate the vehicle and equipment before driving. -
Page 24: Operating The Vehicle
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING THE VEHICLE Incorrect use of the vehicle or lack of maintenance can cause damage or decreased performance. Read the following warnings before you operate the vehicle. -
Page 25: Brake / Parking Brake Pedal Operation
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Brake / Parking Brake Pedal Operation Accelerator Pedal The function of the lower part of the brake pedal is to control speed. Press the lower part of the pedal to decrease speed or stop the vehicle. -
Page 26: 12-Volt Power Outlet
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. If the vehicle has accessories that were installed at the factory, some accessories continue to operate with the key switch in the OFF position. -
Page 27: Manual Lift Operation
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 400 lbs. 180 kg 5 in. 12 cm / 25% 100 lbs. 45 kg 74821G06 A load bed warning label is attached to the inside front of the truck bed. Understand and obey the warnings on this label for safe operation of the vehicle. -
Page 28: Electric Lift Operation
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Electric Lift Operation Make sure your clothing can not be caught while you operate the electric lift. Make sure your fingers and other body parts can not be caught while you operate the electric lift. -
Page 29: Cold-Start
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Maximum Oil Level Fill Cold Engine For Hot Engine To This Point Do not overfill the engine. Too much oil can cause smoke or Do Not Overfill allow oil to enter the air filter enclosure. -
Page 30: Coasting
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Coasting Do not allow the vehicle to coast at above recommended speeds. Control vehicle speed with the brake. Steep hills allow the vehicle to move at faster speeds than speeds on a flat surface. -
Page 31: Fuel Tank
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FUEL TANK The fuel tank is found below the seat on the passenger side of the vehicle. Fill the tank with clean, automotive grade gas- oline. -
Page 32: Battery
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERY Heavy use of accessories drains the battery which can leave insufficient reserve to start the vehicle. The vehicle uses a starter/generator to start the engine and charge the battery. The engine will not idle; so the battery does not charge while the vehicle is stopped. -
Page 33: Optional Winch Operation
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPTIONAL WINCH OPERATION If the vehicle is equipped with a winch, read, understand and follow all the information supplied by the winch manufac- turer about operation and use before operating the winch. - Page 34 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Incorrect use of the winch can create conditions that can cause injury or death to the operator or other people in the area.
- Page 35 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Read and understand the following before you use the winch. Do not use the winch for any hoisting operations. The rolling load capacity of the winch decreases as the slope angle increases.
- Page 36 OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Put a heavy cloth, jacket or blanket over the cable to act as a damper in case the cable breaks when operating the winch.
-
Page 37: Maintenance
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAINTENANCE SERIAL NUMBER LOCATION The vehicle has two serial number and manufacture date code plates. PART C label is found on the body panel below the driver seat. -
Page 38: Vehicle Cleaning And Care
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE CLEANING AND CARE Read and understand all instructions supplied by the manufacturer of the pressure washer before use. When you clean the outside of the vehicle with a pressure washer, do not use more than 700 psi pressure. -
Page 39: Lifting The Vehicle
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIFTING THE VEHICLE You must lift the front, the rear or the entire vehicle for some service and maintenance operations. The vehicle is not stable during the lifting process. -
Page 40: Wheels And Tires
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. How to lift the front of the vehicle only: Put the wheel chocks in front and behind each rear wheel. Put the jack at the center of the front axle. -
Page 41: Wheel Installation
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Use a tire plug to repair small holes in the tread part of the tire. For large holes and cuts, replace the tire. Tire plug tools and plugs are available at automotive outlets. -
Page 42: Light Bulb Replacement
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LIGHT BULB REPLACEMENT To decrease the risk of premature bulb failure, do not allow your fingers to contact new bulbs. Use clean, dry paper or paper towels to touch the glass part of the bulb. -
Page 43: Transporting Vehicle
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TRANSPORTING VEHICLE Towing Do not ride or allow other people on the vehicle being towed. Do not try to tow the vehicle with ropes, chains or any device different from a tow bar approved by the factory. -
Page 44: Service And Maintenance
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SERVICE AND MAINTENANCE Read all notices, cautions and warnings before any type of service operations. The drive wheels must be lifted and supported on jack stands before you do any service to the powertrain when the engine is in operation. -
Page 45: Tire Inspection
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Tire Inspection Tire condition should be inspected per the Periodic Service Schedule. Inflation pressures should be checked when the tires are cool. -
Page 46: Changing The Oil
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The oil dipstick/fill cap must be in place before operating the engine. Failure to install the dipstick/fill cap will result in oil contamination or oil being discharged into the engine compartment. - Page 47 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Place the oil drain pan under the oil drain plug (1) at the rear of the engine base. Remove the drain plug (1) and allow the oil to drain into the pan.
-
Page 48: Starter/Generator Belt Tension
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not overfill the engine. Too much oil can cause smoking or allow oil to enter the air filter enclosure. Both the oil dipstick and fill cap must be in place before operating the engine. -
Page 49: Adjusting The Belt
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. A new belt may be checked manually. A maximum deflection of 3/8" (10 mm) is acceptable. Tighten an existing belt to 75 - 80 lbs. (34 - 3/8"... -
Page 50: Air Intake And Cooling Fins
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. AIR INTAKE AND COOLING FINS Keep engine parts clean to reduce risk of overheating and igniting of accumulated debris. After every off-road use, allow to the engine to cool and check for a build up of dirt and debris in the air intake and cooling fins. -
Page 51: Air Cleaner Inspection And Replacement
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. AIR CLEANER INSPECTION AND REPLACEMENT The air cleaner unit on the vehicle is a dry unit. Do not use oil on the filter element or any part of the unit. For installation and sealing, petroleum jelly may be applied to back side of cover tabs and each side of filter seal. -
Page 52: Brakes
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BRAKES Always inspect the pedal travel before you operate a vehicle to confirm some brake function is present. Make sure you perform all brake tests in a safe location with regard to the safety of all personnel. A subtle loss of performance can occur over time so it is important to establish the standard with a new vehicle. -
Page 53: Lubrication
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. LUBRICATION Lubrication Points King Pin King Pin Do not use more than three pumps of grease in a grease fitting at any one time. Excess grease can cause grease seals to fail, or grease spreading into areas that could damage components. -
Page 54: Capacities And Replacement Parts
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 10. Remove spark plug and pour about 1/2 oz. (15 ml) of SAE 10 - 30 weight oil or Fogging oil into the cylinder. Rotate the crankshaft by hand several times, then install the spark plug. -
Page 55: Hardware
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. HARDWARE Periodically, the vehicle should be inspected for loose fasteners. Fasteners should be tightened in accordance with the Torque Specifications table Generally, three grades of hardware are used in the vehicle. - Page 56 MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
- Page 57 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS Tires - Check pressure and inspect condition of tires &...
- Page 58 PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REMARKS Front Wheel Alignment - Inspect for unusual tire wear. C&A C&A C&A King Pins - Check for excessive play and tightness of retaining nuts. Rear Axle - Check for unusual noise and loose/missing mounting hardware.
- Page 59 Normal use, age, wear or abuse can cause some components on the vehicle to fail. The manufacturer can not know all possi- ble component failures or the methods that failures can occur. A vehicle in need of repair does not operate correctly and can be dangerous.
- Page 60 JACOBSEN, A Textron Company 1108 Quality Drive Charlotte, NC, USA 28273 1-800-848-1636 www.Jacobsen.com Service Parts Manuals and Repair and Service Manuals are available from the manufacturer. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of...