Jacobsen Truckster XD Operation & Maintenance Manual
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Jacobsen Truckster XD Operation & Maintenance Manual

Jacobsen Truckster XD Operation & Maintenance Manual

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Safety, Operation, & Maintenance Manual
Truckster XD
84082 – Truckster XD
Kubota D1105-E4B Diesel Engine Option
Kubota WG972 EFI Gasoline Engine Option
2 Post / 4 Post ROPS Options
2WD / 4WD Options
Standard Driver and Passenger Seat Option
Premium Driver and Passenger Seat Option
Premium Driver and Standard Passenger Seat Option
High-Low Hydraulic System Option
Ribbed / Tread Front Tire Options
Bed and Box Sides Option
No Bed Option
WARNING
Warning: If incorrectly used, this machine can
cause severe injury. Those who use and maintain
this machine should be trained in its proper use,
warned of its dangers, and must read the entire
manual before attempting to set up, operate, adjust,
or service the machine.
GB
®
4330108-Rev A

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Summary of Contents for Jacobsen Truckster XD

  • Page 1 4330108-Rev A Safety, Operation, & Maintenance Manual ® Truckster XD 84082 – Truckster XD Kubota D1105-E4B Diesel Engine Option Kubota WG972 EFI Gasoline Engine Option 2 Post / 4 Post ROPS Options 2WD / 4WD Options Standard Driver and Passenger Seat Option...

  • Page 2: Table Of Contents

    7.11 Towing The Vehicle............50 Maintenance and Lubrication Charts 8.1 Maintenance Chart............51 8.2 Lubrication Chart...............52 8.3 Fluid Requirements ............52 Proposition 65 Warning © 2015, Jacobsen, A Textron Company/Textron Innovations Inc. This product contains release “All rights reserved, including the right to reproduce this material chemicals known to the State of or portions thereof in any form.”...

  • Page 3: Introduction 2

    2Introduction IMPORTANT ______________________________________________________________ The Jacobsen Truckster XD with a Kubota Gasoline or Diesel engine is a self propelled vehicle. The hydraulic systems are for the steering, bed lift and optional remote hydraulics. If you follow all instructions in this manual, you increase the life of your vehicle and keep its maximum performance.

  • Page 4: Product Identification

    2 INTRODUCTION PRODUCT IDENTIFICATION_________________________________________________ Vehicle Serial number plate Gross weight (lb/kg) PRODUCT OF U.S.A. CHARLOTTE, NC, USA Curb weight (Lb/kg) 1-800-848-1636 Jacobsen.com Date code MODEL 84082 DATE CODE Serial number SERIAL No. RATED CAPACITY Rated capacity with operator (lb/kg) W / OPERATOR Lb / kg...

  • Page 5: Guidelines For The Disposal Of Scrap Products

    Add items that can not be easily separated into different materials to the “General discarded materials” area. • Do not burn the discarded materials Change the vehicle records to show that the vehicle is not in service and is discarded. Supply this serial number to Jacobsen Warranty Department to close their records. en-4...

  • Page 6: Safety

    Manuals in additional languages may be available on the Jacobsen.com or RansomesJacobsen.com websites. Read all of the instructions for this vehicle carefully. Know the controls and the correct operation of the equipment.
  • Page 7 SAFETY 3 3.1.3 OPERATION Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry more than one passenger. Keep other persons or animals away from the vehicle. Engage the parking brake, press the clutch pedal and put the transmission to neutral before you start the engine.
  • Page 8 ROPS. Do not remove the ROPS from the vehicle. Jacobsen must approve any changes to the ROPS. 3.1.5 SAFE HANDLING OF FUELS The fuel and the fuel vapors are flammable. Use caution when you add the fuel to the vehicle. The fuel vapors can cause an explosion.
  • Page 9 Replace worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories and attachments approved by Jacobsen. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area.
  • Page 10 3. Keep persons and animals away from the area of operation. 4. Never carry more than one passengers. If additional information or service is needed, contact your Authorized Jacobsen Dealer. Your Dealer knows the current methods to service this equipment.

  • Page 11: Specifications 4

    SPECIFICATIONS 4 4Specifications ENGINE SPECIFICATIONS __________________________________________________ Truckster XD with Diesel Engine Truckster XD with Gasoline Engine Option Option Make Kubota Kubota Model D1105-E4B WG972 EFI Type Four cycle, liquid cooled, Diesel Four cycle, liquid cooled, Gasoline Number of Cylinders Bore and Stroke 3.07 in.

  • Page 12: Dimensions And Weights

    4 SPECIFICATIONS DIMENSIONS AND WEIGHTS ________________________________________________ Truckster XD A - Width 65 inch (165 cm) B - Length 132 inch (335 cm) C - Height 78 inch (198 cm) D - Wheel Base 65 inch (165 cm) E - Front Wheel Track...
  • Page 13 SPECIFICATIONS 4 en-12...

  • Page 14: Vehicle Specification

    4 SPECIFICATIONS VEHICLE SPECIFICATION __________________________________________________ Battery: 12V, 500 CCA, Group BCI 26 Service Brake: 4 Wheel hydraulic disk brakes Parking Brake: Hand lever actuated disk brakes on rear wheels Fuel Tank: 7 U.S. Gallons (26.5 l) Hydraulic Tank: 5 U.S. Gallons (18.9 l) (High-low hydraulic system option Only) Hydraulic Fluid: 10W30 Hydraulic Filter:...

  • Page 15: Vibration Level

    The engine was in operation, while the vehicle was not moving. The Machinery Safety Directive 2006/42/EC Referenced to Hand/Arm: BS EN ISO 20643:2008 Information Supplied for Physical Agents Directive 2002/44/EC 84082 Truckster XD Truckster XD Hand/Arm Maximum Left Hand or Right Hand Accelerations m/s...

  • Page 16: Noise

    4 SPECIFICATIONS NOISE ___________________________________________________________________ The machine was tested for sound pressure (Operator Ear). The Machinery Safety Directive 2006/42/EC and Exposure of Workers to the Risks Arising From Physical Agents (Noise) Directive 2003/10/EC By Compliance to: The Sound Pressure Standard EN ISO 3746:2010 was used Measured Sound Pressure Diesel and Gasoline Engine Option 79 dB(A) ±...

  • Page 17: Accessories

    SPECIFICATIONS 4 ACCESSORIES____________________________________________________________ 4.9.1 BOXED BED ______________________________________________________________ Product number 4337867 4.9.2 SPRAYER OPTIONS _______________________________________________________ 175 Gallon Tank: 4335126 300 Gallon Tank: 4335127 Raven 203 System: 4319746 Raven 440 System: 4320026 Raven 440 + Sharpshooter System: 4322364 Envisio Pro II + Sharpshooter System: 4322546 15 Foot HD Boom: 4323390 15 Foot Sharpshooter Boom: 4323391 18 Foot HD Boom: 4320589...
  • Page 18 4 SPECIFICATIONS 4.9.4 TOP DRESSER 1500 _______________________________________________________ Kit Number 4309575 4.9.5 CORE HARVESTER________________________________________________________ Kit Number en-17...

  • Page 19: Support Literature

    4.9.8 CAB _____________________________________________________________________ Factory Installed: TBD Dealer Installed: TBD 4.10 SUPPORT LITERATURE Contact your Jacobsen Dealer for a complete listing of literature available for your vehicle. Safety, Operation, & Maintenance Manual: 4330108 Vehicle Parts Manual: 4330107 Diesel Engine Parts Manual: 4304579 Gasoline Engine Parts Manual: 4330165 Service &...

  • Page 20: Declaration Of Conformity

    Uzņēmuma nosaukums un pilna ražotāja adrese ▪ Verslo pavadinimas ir pilnas gamintojo adresas ▪ Isem kummerċjali u indirizz sħiħ tal-fabbrikant ▪ Jacobsen, A Textron Company Nazwa firmy i pełny adres producenta ▪ Nome da empresa e endereço completo do fabricante ▪...
  • Page 21 Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪ Jacobsen, A Textron Company Deklarācijas vieta un datums ▪ Deklaracijos vieta ir data ▪ Il-post u d-data tad-dikjarazzjoni ▪ Miejsce i data wystawienia deklaracji ▪...
  • Page 22 Vice President of Engineering Assinatura da pessoa com poderes para emitir a declaração em nome do fabricante, que possui a documentação Jacobsen, A Textron Company técnica, que está autorizada a compilar o processo técnico e que está estabelecida na Comunidade.

  • Page 23: Decals 5

    DECALS 5 5Decals SAFETY DECALS __________________________________________________________ Understand the purpose of these decals. The decals are important to the safe operation of the vehicle. REPLACE THE DAMAGED DECALS IMMEDIATELY. DANGER To prevent injury while you do work on the battery: Connect the negative (BLACK) wire after the positive (RED) wire.
  • Page 24 5 DECALS 4321746 WARNING To prevent injury do not do service on the vehicle with the truck bed lifted, unless the cylinder support is installed on the bed cylinder. Read the manual. 4181861 NOTICE DO NOT USE START ASSIST FLUIDS Start assist fluids in the air intake system can be explosive or cause an engine condition that is not controlled and can cause engine damage.

  • Page 25: Instruction Decals

    DECALS 5 INSTRUCTION DECALS ____________________________________________________ Center Console Decals High-Speed Range Bed Float Parking Brake Bed lower (Retract) Low-Speed Range 4319449 Read the Bed lift manual. (Extend) en-24...
  • Page 26 5 DECALS Right-Side Control Panel Left Turn Right Turn Differential Signal Signal Lock High Cab Work Light START 12 Volt Accessory 4319447 en-25...
  • Page 27 DECALS 5 Standard Left-Side Control Panel Decal Headlight 4319448 Horn en-26...
  • Page 28 5 DECALS Diesel Speed Control Option Decal Hand Throttle Headlight Fast Engine Governor Slow 4319448 Horn en-27...
  • Page 29 DECALS 5 Gasoline Speed Control Option Decal Increase Engine Speed Decrease Engine Speed Headlight 4319666 Horn en-28...
  • Page 30 5 DECALS Fuse Panel Decals F1: RIGHT BRAKE JUMPER 5A DIESEL FUSE PANEL F2: LEFT BRAKE JUMPER 5A F3: LIGHTS 15A F4: START INTERLOCK 5A F5: ACCESSORY 12V PLUG 10A F6: DIFFERENTIAL LOCK 10A F7: KEY SWITCHED PWR 10A F8: 10A EXTRA FUSE TAP F9: RAC2 FUSE 35A F10: RAC3 FUSE 35A F11: RB1 FUSE 50A...

  • Page 31: Controls 6

    CONTROLS 6 6Controls OPERATOR COMPARTMENT ________________________________________________ 6.10 en-30...

  • Page 32: Gauge Panel

    6 CONTROLS GAUGE PANEL ___________________________________________________________ 6.2.1 6.2.5 6.2.5 RPM x 100 12.0 00000.0 6.2.3 6.2.2 6.2.5 6.2.4 6.2.1 TACHOMETER ____________________________________________________________ The tachometer shows the engine speed. 6.2.2 ENGINE TEMPERATURE GAUGE ____________________________________________ The engine temperature gauge shows the temperature of the engine coolant. When the coolant temperature is more than 230°...
  • Page 33 CONTROLS 6 The amber hydraulic-level light indicates a low-fluid level in the hydraulic tank. Stop the vehicle immediately. Visually inspect the vehicle for indications of leaks around connections, hoses and hydraulic components. Return the vehicle to the service area for maintenance. The light will only function when the high-low hydraulic system option is installed.

  • Page 34: Right-Side Control Panel

    6 CONTROLS RIGHT-SIDE CONTROL PANEL ______________________________________________ 6.3.6 6.3.5 6.3.1 6.3.2 4319447 6.3.3 6.3.4 6.3.1 DIFFERENTIAL LOCK SWITCH ______________________________________________ Press and hold the bottom of the switch to engage the differential lock in the rear axle. Do not engage the differential lock with the vehicle moving.

  • Page 35: Ignition Switch

    CONTROLS 6 6.3.3 TURN SIGNAL SWITCH _____________________________________________________ The turn signal switch is part of the optional turn signal accessory. Left Turn Right Turn Signal Signal Press the left side of the switch to activate the left turn signal. Press the right side of the switch to activate the right turn signal. Return the switch to the center position to turn off the turn signals.

  • Page 36: Left-Side Control Panel

    6 CONTROLS LEFT-SIDE CONTROL PANEL _______________________________________________ 6.4.5 6.4.3 6.4.2 6.4.2 6.4.2 6.4.4 6.4.6 4319606 4319666 4319448 4319666 6.4.1 6.4.1 6.4.1 Standard Control Diesel Speed Control Gasoline Speed Control Panel Option Panel Option Panel 6.4.1 HORN SWITCH____________________________________________________________ Press the top of the switch to use the horn. 6.4.2 LIGHT SWITCH ___________________________________________________________ The light switch controls the operation of the headlights and tail lights.
  • Page 37 CONTROLS 6 6.4.3 HAND THROTTLE _________________________________________________________ The hand throttle is part of the optional Diesel speed control accessory. Fast The hand throttle sets the engine speed for hydraulic accessories. When you move the hand throttle, the accelerator pedal will move. Only use the hand throttle for the operation of remote hydraulic accessories.

  • Page 38: Accelerator Pedal

    6 CONTROLS ACCELERATOR PEDAL ____________________________________________________ Push the accelerator pedal down to increase the speed of the vehicle. Release the pedal to decrease the speed of the vehicle. The Diesel engine option controls the engine speed with a cable connected to the pedal and the engine throttle control. When the hand throttle is moved, the accelerator pedal position will move.

  • Page 39: Center Console

    CONTROLS 6 CENTER CONSOLE ________________________________________________________ 6.8.6 6.8.5 6.8.1 4319450 6.8.2 6.8.4 6.8.3 6.8.1 PARKING BRAKE__________________________________________________________ Lift the parking brake lever to the vertical position to engage the parking brake. When you use the parking brake, press the clutch pedal, put the transmission in 1st gear and stop the engine. When the parking brake is engaged, the parking brake light on the instrument panel will illuminate.
  • Page 40 6 CONTROLS 6.8.3 REAR AXLE SPEED LEVER _________________________________________________ The rear axle speed lever changes the rear axle to the low-speed or high-speed range. Only High-Speed change the rear axle speed when the vehicle is stopped. Position Move the lever toward the front of the vehicle to the high-speed position for the high-speed range.

  • Page 41: Seat Controls

    CONTROLS 6 SEAT CONTROLS _________________________________________________________ The Truckster XD has three seat options. Standard driver seat and standard passenger seat. Premium driver seat and standard passenger seat. Premium driver seat and premium passenger seat. 6.9.1 PREMIUM SEAT ___________________________________________________________ The premium seat has two controls to adjust for the operator.

  • Page 42: Operation

    7 OPERATION 7Operation DAILY INSPECTION________________________________________________________ CAUTION The inspection must be done each day when the engine is turned off and all fluids are cold. Engage the parking brake, stop the engine and remove the ignition key. Do a visual inspection of the vehicle. Look for indications of wear or loose hardware. Look for any components that are not included on the vehicle or damaged components.

  • Page 43: Operating Procedure

    OPERATION 7 OPERATING PROCEDURE __________________________________________________ WARNING This vehicle has a Roll Over Protection Structure (ROPS). Always wear the seat belt. If the vehicle is over turning, hold the steering wheel. Do not try to move off the vehicle or leave the seat. CAUTION To prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat and ear protection.

  • Page 44: Starting The Engine

    7 OPERATION STARTING THE ENGINE____________________________________________________ Start the engine with the operator in the seat, the clutch pedal pressed and the parking brake engaged. Glow Plug Remove your foot from the accelerator pedal. Always Light wear the seat belt. Turn the ignition switch to the RUN position. The RPM x 100 warning lights on the instrument panel will illuminate for a few seconds.

  • Page 45: To Drive The Vehicle

    OPERATION 7 TO DRIVE THE VEHICLE ____________________________________________________ Read and follow all safety instructions contained in this manual when you drive the vehicle. When you operate in the reverse direction, look behind you to make sure you have a clear path. IMPORTANT: Equipment must meet the current regulations to be driven on the public roads.

  • Page 46: Gear/Engine Speed

    7 OPERATION GEAR/ENGINE SPEED _____________________________________________________ Use the chart below to select the correct gear and engine speed to get the correct vehicle speed. The values shown are approximate and can change because of changes to the tire pressure or vehicle loads. Vehicle Speed in mph (kph) Engine Low-Speed Rear Axle Range...

  • Page 47: Gas Engine Speed Control Option

    OPERATION 7 GAS ENGINE SPEED CONTROL OPTION ______________________________________ The gasoline engine speed control option has 3-modes of operation. Normal Operation Mode: Put the stationary/cruise switch in the center position for normal operation. The engine speed is controlled with the accelerator pedal. Cruise Control Mode: Press the right side of the switch to the cruise control position to use the vehicle cruise control.

  • Page 48: Operation On Slopes

    7 OPERATION OPERATION ON SLOPES ___________________________________________________ The vehicle is made to have good traction and to have good balance. Operate the vehicle with caution when you drive on a gradient. If you drive on wet grass, the traction and steering control of the vehicle is decreased.
  • Page 49 OPERATION 7 How to calculate a slope: Tools Required: Level (A), either 1 yard, or 1 meter long. Tape measure (B). Use the level (A) and position it horizontally to measure the distance (C) with tape measure (B). Use the chart to calculate the slope angle or the percentage grade of the slope (D).

  • Page 50: Hydraulic Accessory Operation

    7 OPERATION 7.10 HYDRAULIC ACCESSORY OPERATION _______________________________________ The high/low hydraulic system option is required to operate hydraulic accessories. The connectors in the left rear corner of the vehicle is for the operation of hydraulic accessories. To operate the hand held hydraulic accessories: Park the vehicle, engage the parking brake, stop the engine and remove the key.

  • Page 51: Towing The Vehicle

    OPERATION 7 7.11 TOWING THE VEHICLE _____________________________________________________ If the vehicle has a problem and can not drive to the service area, tow the vehicle at a slow speed for short distances. WARNING When the vehicle is towed, to prevent injury or vehicle damage these guidelines must be followed. •...

  • Page 52: Maintenance And Lubrication Charts

    8 MAINTENANCE AND LUBRICATION CHARTS 8Maintenance and Lubrication Charts MAINTENANCE CHART Vehicle Service Interval Chart Interval Item Section Each day (10 Hours) • Check Safety Interlock System See 7.2 • Check engine oil level See 9.4 • Check engine coolant level •...

  • Page 53: Lubrication Chart

    MAINTENANCE AND LUBRICATION CHARTS 8 LUBRICATION CHART _____________________________________________________ 2WD Option 4WD Option FLUID REQUIREMENTS ____________________________________________________ Fluid Requirements Quantity Type Diesel Engine Oil with Filter 5.4 Quart (5.1 liter) 10W-30 API Classification CJ-4 Gasoline Engine Oil with Filter 3.6 Quart (3.4 liter) 10W-30 API Classification CJ-4 Transmission 1.34 Quart (1.27 liter)

  • Page 54: Maintenance

    Always use the jack stands. A qualified technician must always do adjustments and maintenance. If the correct adjustments can not be made, contact your Jacobsen Dealer. Inspect the equipment according to the maintenance schedule and keep complete records. Keep the equipment clean.

  • Page 55: Engine

    • Refer to the Engine manual for specified maintenance intervals. If the injection pump, injectors or the fuel system need service, contact your Jacobsen Dealer. NOTICE The vehicle operates correctly at the preset governor setting. Do not change the engine governor setting or over speed the engine.

  • Page 56: Engine Air Filter

    9 MAINTENANCE Change the engine oil each 100 hours of operation. Oil Filler Start the engine to increase the temperature, then stop the engine. Diesel Remove the drain plug from the bottom of the crankcase Engine and clean with a cloth. Oil Filter Drain the engine oil into a container.

  • Page 57: Fuel

    MAINTENANCE 9 FUEL ____________________________________________________________________ Fuel is flammable. Use caution when you add fuel to the vehicle. Only use an approved container. The spout on the container must fit inside the fuel filler neck. Never use the containers that are not approved to keep or transfer fuel. WARNING Refuel the vehicle before you start the engine.

  • Page 58: Fuel System

    9 MAINTENANCE FUEL SYSTEM ____________________________________________________________ Diesel Fuel Filter Bleeder Screw Replace the fuel filter every 400 hours. Diesel Closed Engine Stop the engine. Filter Ring Close the valve on the filter. Loosen the bleeder screw to release system pressure. Open Remove the ring nut and the bowl from the fuel filter.

  • Page 59: Battery

    MAINTENANCE 9 BATTERY ________________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use tools with insulation, wear protective glasses and protective clothing. Discard used batteries as shown in your local regulations.

  • Page 60: Charge The Battery

    9 MAINTENANCE CHARGE THE BATTERY ___________________________________________________ WARNING Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery. When the battery charger is turned on, to prevent injury, stay away from the battery.

  • Page 61: Hydraulic Hoses

    MAINTENANCE 9 9.12 HYDRAULIC HOSES _______________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.

  • Page 62: Hydraulic Fluid

    9 MAINTENANCE 9.13 HYDRAULIC FLUID ________________________________________________________ Drain and replace the hydraulic oil if one of the following occur. • Component failure • Water or foam is in the hydraulic fluid • The hydraulic fluid has a rancid odor (indication of high heat) •...

  • Page 63: Hydraulic Filter

    Check and tighten the engine fan belt every 100 hours and replace the belt every 500 hours. Replace the clamps and hoses every two years. Have your Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or Recovery Bottle you add more than a quart of coolant at a time.

  • Page 64: Tires

    9 MAINTENANCE 9.16 TIRES ___________________________________________________________________ Keep the tires correctly inflated to increase tire life. Inspect the Front Tire Pressure tread wear. psi (BAR) 24 (1.65) Check the tire pressure each day, while the tires are cool. Use an accurate low-pressure tire gauge. 22 (1.52) 20 (1.38) Refer to the graphs for the front and rear tire pressures.

  • Page 65: Transmission Fluid Level

    • Check the interlock system and fuses at normal intervals. If the interlock system does not operate correctly and you can not correct the problem, contact an authorized Jacobsen Dealer. • Keep the wiring harness away from hot surfaces and moving parts.
  • Page 66 9 MAINTENANCE Diesel Engine Option Fuses Diesel Engine Option Fuse/Relay Panel  F1 - 5 Amp Right Brake Jumper Fuse  F2 - 5 Amp Left Brake Jumper Fuse F3 - 15 Amp Lights Fuse K7 K8 F4 - 5 Amp Start Interlock Fuse F5 - 10 Amp Accessory 12V Plug Fuse F6 - 10 Amp Differential Lock Fuse F7 - 10 Amp Key Switched Power Fuse...

  • Page 67: Suspension Inspection

    Clean all plastic or rubber parts with a weak soap solution or use commercially available rubber cleaners. To keep the original high polish of the fiberglass parts, wax with a good grade of one-step cleaner wax. Repair damaged metal surfaces and use Jacobsen touch-up paint. Apply wax to the equipment for maximum paint protection.

  • Page 68: Vehicle Storage

    9 MAINTENANCE 9.22 VEHICLE STORAGE _______________________________________________________ General • Clean the vehicle and lubricate. Repair and paint damaged or open metal. • Inspect the vehicle, tighten all hardware, replace worn or damaged components. • Drain and fill the radiator. • Clean the tires and keep the vehicle so that the load is not on the tires. If the vehicle is not on the jack stands, check tires at normal intervals and add air when needed.

  • Page 69: Adjustments 10

    Always use the jack stands. A qualified technician must always do adjustments and maintenance. If the correct adjustments can not be made, contact your Jacobsen Dealer. Inspect the equipment according to the maintenance schedule and keep complete records. Keep the equipment clean.

  • Page 70: Parking Brake Adjustment

    10 ADJUSTMENTS 10.3 PARKING BRAKE ADJUSTMENT ____________________________________________ Check the parking brake each week. Check the brake cables, the cable linkage and pivots to make sure the brakes operate correctly. Replace worn or damaged components immediately. Adjustment Knob To test the operation of the parking brake - Park the vehicle near the bottom of a hill with a 16.7°...

  • Page 71: Steering Toe-In Adjustment

    ADJUSTMENTS 10 10.4 STEERING TOE-IN ADJUSTMENT ____________________________________________ Steering Toe-In Adjustment Turn the front wheels to the straight position. Loosen the jam nuts on both ends of the axial rods. Axial Rotate the axial rods to get the correct toe-in. Axial the Toe-in must not be more than +1/4 inch (+ 0.63 cm).

  • Page 72: Torque Specification

    Jacobsen uses Grade 5 (Inch) and Grade 8.8 (Metric) Plated bolts, unless a note is given. Always check the marks on the head of the bolts for the bolt grade. For tightening plated bolts, use the value given for lubricated.

  • Page 73: Problem Solving 11

    PROBLEM SOLVING 11 11Problem Solving 11.1 GENERAL ________________________________________________________________ The problem solution chart lists basic problems that can occur during start and operation of the vehicle. For complete information about the hydraulic and electrical systems, contact your Jacobsen Dealer. Symptoms Possible Causes Action Engine will not Clutch pedal not pressed.

  • Page 74: Can Bus Connector Locations

    11 PROBLEM SOLVING 11.2 CAN BUS CONNECTOR LOCATIONS _________________________________________ The Diesel engine has a three pin vehicle CAN bus connector found to the left of the fuse/relay panel. The Gasoline engine is monitored and controlled by the engine controller found on the right side of the engine. The two CAN bus connectors are found to the left side of the fuse/relay panel.
  • Page 75 PROBLEM SOLVING 11 en-74...
  • Page 76 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

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