Stanley ID07 Service Manual
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Stanley ID07 Service Manual

Hydraulic impact drill
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ID07
HYDRAULIC
IMPACT DRILL
WARNING
WARNING
To avoid serious injury or death
Wear Eye
Read the Manual
Protection
S
, O
M
AFETY
PERATION AND
AINTENANCE
Wear Ear
Wear Dust Mask
Protection
SERVICE MANUAL
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
Copyright
©
The Stanley Works 2007
503-659-5660
Printed in U.S.A.
FAX 503-652-1780
60788 1/2007 ver 6D
www.stanley-hydraulic-tools.com

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  • Page 1 Protection AFETY PERATION AND AINTENANCE Wear Ear Wear Dust Mask Protection SERVICE MANUAL Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267-5698 Copyright © The Stanley Works 2007 503-659-5660 Printed in U.S.A. FAX 503-652-1780 60788 1/2007 ver 6D www.stanley-hydraulic-tools.com...

  • Page 3: Table Of Contents

    ID07 PARTS LIST ..............................21 WARRANTY................................23 SERVICING THE STANLEY HYDRAULIC IMPACT WRENCH: This manual contains safety, operation, and routine maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certifi ed dealer. Please read the following warning.
  • Page 4 1995 Self 28662-7 1997 Self Machinery Directive 98/37/EC 1998 Self Special Provisions: None Spezielle Bestimmungen: Dispositions particulières: Provisiones especiales: Disposizioni speciali: Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA Date/Datum/le/Fecha/Data Signature/Unterschrift/Signature/Firma/Firma Position/Position/Fonction/Puesto/Posizione Engineering Manager Rev 1 4/22/05...

  • Page 5: Safety Symbols

    SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 6: Safety Precautions

    5. Protection The model ID07 Hydraulic Impact Wrench will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and un- derstand this manual and any stickers and tags attached to the tool and hose before operation.

  • Page 7: Tool Stickers & Tags

    USE ONLY PARTS AND REPAIR USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY PROCEDURES APPROVED BY and understand the safety STANLEY AND DESCRIBED IN THE OPERA- STANLEY AND DESCRIBED IN THE OPERA- TION MANUAL. TION MANUAL. instructions listed on this...

  • Page 8: Tool Hose Information

    The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system.There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools.

  • Page 10: Htma Requirements

    HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE 1 TYPEII TYPEIII TYPE RR FLOW RATE 4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm (15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm) TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi (at the power supply outlet) (138 bar)

  • Page 11: Operation

    (CC) OPERATION An impact wrench is a rotary hammer that impacts the head The ID07 can be confi gured to run on OC or CC circuits. of a bolt or nut. It does not apply a slow steady torque as a standard torque wrench.

  • Page 12: Cold Weather Operation

    F/10 C (400 ssu/82 centistokes) before use. Damage to the hydraulic system or wrench can result from The ID07 is designed for 1/2-inch square or 7/16-inch hex use with fl uid that is too viscous or too thick. drive. During normal operation it is common to see some grease leakage from around the anvil during hard use.

  • Page 13: Equipment Protection & Care

    fl ow. This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.

  • Page 14: Troubleshooting

    TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diag- nosing faults in operation of the wrench, always check that the hydraulic power source is supplying the correct hydraulic fl...

  • Page 15: Specifications

    SPECIFICATIONS Drive Size ........................1/2 inch Square Drive or 7/16 inch Hex Weight ................................7.7 lbs / 3.5 kg Overall Length ............................... 9 inch / 22.9 cm Width ................................4.5 inch / 11.4 cm Height ............................... 10.5 inch / 26.7 cm Motor ..................................

  • Page 16: Accessories

    ACCESSORIES DESCRIPTION PART NUMBER 7/16 inch Quick Change Chuck to 1/2 inch Square Female ..................05079 Adapter, 7/16 inch Hex Shank to 1/2 inch Square Male ....................05117 5/8 inch Quick Change Adapter to 1/2 inch Square Female ..................07192 Adapter, 5/8 inch Male Hex x 1/2 inch Male Square Drive ...................

  • Page 17: Service

    SERVICE b. Remove the steel balls. PRIOR TO DISASSEMBLY c. Push the anvil out of the hammer case. Note: For orientation of parts in the following procedures, IMPACT MECHANISM REASSEMBLY refer to the parts drawing later in this manual 1. Thoroughly clean and inspect all parts of the impact 1.

  • Page 18: Tool Disassembly

    SERVICE NOTE: TOOL DISASSEMBLY Make sure the idler shaft has been removed prior to completing this step. 1. Complete steps 1, 2 and 3 under IMPACT MECHANISM REMOVAL. CLEANING AND INSPECTION 2. Remove the spacer (47) and thrust bearing (32 & 33) CLEANING from the main housing assembly.
  • Page 19 SERVICE Also check the hydraulic system for excess contamination 9. Install a new o-ring (19) in main housing and new o-ring in the fl uid and for fi lter condition. Operating conditions (18) on valve spool. Lubricate the valve spool bore and may require changing from a 25-micron fi...

  • Page 20: Id07 Parts Illustration

    ID07 PARTS ILLUSTRATION...

  • Page 21: Id07 Parts List

    ID07 PARTS LIST ITEM PART QTY DESCRIPTION ITEM PART QTY DESCRIPTION 00012 O-RING (ID07920 ONLY) TRIGGER GUARD (ID0781001, ID07810S, 60710 ID0782001 ONLY) ---- NO ITEM 350041 HOLLOW HEX PLUG 00175 O-RING 29149 ROTATING DIRECTION STICKER 00231 LOCKWASHER 29530 SOUND POWER LEVEL STICKER...
  • Page 22 ID07 PARTS LIST CONTINUED ITEM PART QTY DESCRIPTION 56764 RETAINING RING EXTERNAL 56765 REVERSING SPOOL 58856 3/8 FLUSHFACE COUPLER BODY 58857 3/8 FLUSHFACE COUPLER NOSE 58862 PRESSURE WARNING STICKER 58864 ELECTRICAL WARNING STICKER 59049 MAIN HOUSING ASSY (INCL ITEMS 15, 30)

  • Page 23: Warranty

    fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.
  • Page 24 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www.stanley-hydraulic-tools.com...

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