Changing The Front Brake Linings - KTM 690 Owner's Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the front brake linings

8.42
Warning
Skin irritations Brake fluid can cause skin irritation on contact.
–
Avoid contact with skin and eyes, and keep out of the reach of children.
–
If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.
Warning
Danger of accidents Reduced braking due to old brake fluid.
–
Have the front and rear brake fluid replaced according to the service plan in an authorized KTM workshop.
Warning
Environmental hazard Problem materials cause environmental damage.
–
Dispose of oil, grease, filters, fuel, cleaning substances, brake fluid, batteries, etc. according to regulations.
Info
KTM recommends DOT 5.1 brake fluid from Motorex
greater safety for high demands.
Never user DOT 5 brake fluid! This is based on silicone oil and is colored purple. Oil seals and brake lines are not designed for
DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container!
–
Position the brake linings
–
Position brake caliper, mount and tighten screws
Specification
Screw, front brake caliper
–
Mount the bolt
–
Operate the hand brake lever repeatedly until the brake linings lie on the brake disc
and there is a tight spot.
600063-10
x
® . This has a higher wet boiling point than DOT 4 brake fluid and provides
–
Remove the front brake linings. (
–
Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
–
Remove screws
–
Remove the cover
–
Press the brake piston back to its basic position and make sure that no brake fluid
overflows from the reservoir.
–
Mount the front brake linings. (
600058-10
–
Top up the brake fluid to level
Brake fluid DOT 5.1 (
–
Check parts for damage and wear. Replace damaged or worn parts.
–
Replace membrane
–
Clean up overflowed or spilt brake fluid immediately with water.
600059-10
and insert the bolts

M8
with a suitable tool and insert the lock pin

P. 44)
.

with membrane .
 
P. 44)
.

P. 96)
, lid and screws .
  
by hand.

.

30 Nm Loctite ® 243™
(22.13 lbf ft)
.

45