Suzuki VITARA 1993 Supplementary Service Manual page 10

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7E.8 DIFFERENTIAL
2)
Put inner and outer
shims (one each on
the
same
side)
or outer
shims
together
as
shown
below and
measure
thickness
"E"
of
each
set
(right and left) by using micrometer.
Then
comparing thickness
of
both
sets,
meke
their
difference as small as
possible
by selecting
shims.
NOTE:
One
new
shim (whether outer
or
inner)
is
1.7 mm
(0,067 in.)
thick.
Use
this data
as
referencewhen
using
new one.
3)
Put inner
and
outer plates (one
each
on the
same
side) together as shown below
and
measure
thickness
of
each
set (right
and
left) by
using
micrometer.
Then
comparing thickness
of
both
sets,
select inner and outer plates combination
so
that
their
thickness
difference is within
fol
lowing specification.
NOTE:
o
There are
two
types
of
plate (whether
inner
or outer);
one is 1.7
mm (0.067 in.)
thick
and
the other 1.8 mm (0.071 in.).
Use
these data
as
reference when using new plate.
o
There is no difference
between
both
sides
of
each
plate.
Thickness
difference
STD
between
right
and I
O
-
0.05
mm
left
sets
I
tO
-
0.002 in.)
Fis.7E-13
4)
lnstall
pressure rings,
differential
pinion
shaft, pinions,
side
gears
and plates
as
shown
below and
measure
width
"F".
Then
add
"F"
and
"E"
(thickness
of
inner and
outer
shims
together) on both
sides.
Sum
is
dimen-
sion
"G".
NOTE:
r
When
taking
measurement
"F",
make
sure
that
V-shaped groove
in
pressure
ring is
in
close
contact
with
pinion shaft.
o
For
accurate measurement, check
to
make
sure
no
oil
is
on
each
part.
1
ffi
r1
*1
1
.
Outer
plates
2.
I
nner
plates
3.
Thickness
1
tu
ffi
r
T
2
2
,fl
1.
2.
Outer
shim
lnner
sh
im
fl
F
is.
7E-12
\
.I
\
.I
"G"
="F"
+
"E"
+"E"
1.
V-shaped
2.
Pinlon
shaft
-
121
Fig.
7E-14

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