Unitary products group PS9*UP Installation Manual

INSTALLATION MANUAL

HIGH EFFICIENCY
TUBULAR HEAT EXCHANGER SERIES
MODELS: PS9*UP / FC9S*UP / FL9S*UP
(Single Stage Upflow)
40 - 135 MBH INPUT
(11.7 - 39.6 KW) INPUT
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TWINNING AND STAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Thermostat Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessory Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Typical Twinned Furnace Application . . . . . . . . . . . . . . . . . . . . . . . . 11
Single Stage Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . 12
Two-Stage Twinning Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 12
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Minimum Duct Sizing For Proper Airflow . . . . . . . . . . . . . . . . . . . . . . . 5
Round Duct Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Recommended Filter Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical and Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
LIST OF SECTIONS
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . . . . . .13
CONDENSATE PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . .20
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
LIST OF FIGURES
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . .16
Double Horizontal Sealed Combustion Air and Vent Termination . . .17
Double Vertical Sealed Combustion Air and Vent Termination . . . . .17
Sealed Combustion Air Intake Connection and Vent Connection . . .17
Combustion Airflow Path Through The Furnace Casing . . . . . . . . . .17
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . .18
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . .19
Condensate Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Pressure Switch Tube Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
LIST OF TABLES
Combustion Air Intake and Vent Connection Size at Furnace
(All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Free Area - Outdoor Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Unconfined Space Minimum Area in Square Inches . . . . . . . . . . . . .18
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Blower Performance CFM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Filter Performance - Pressure Drop Inches W.C. and (kPa) . . . . . . . .26
Field Installed Accessories - Non Electrical . . . . . . . . . . . . . . . . . . . .27
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
269436-UIM-A-0407