BD -125WP Owner's Manual And Operating Instructions

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BD-125WP

Owner's Manual and Operating Instructions

Revision 103

Manual Part # 169935

Caution: Read all safety and operating

instructions before using this equipment.

This manual MUST accompany the

equipment at all times.

09.2015

Barranca Diamond Products, Inc.

1315 Storm Parkway

Torrance, CA 90501

Toll-Free: (800) 630-7682

Phone: (310) 523-5867

Fax: (310) 257-3063

www.barrancadiamond.com

Table of Contents

Summary of Contents for BD BD-125WP

Page 1 BD-125WP Owner’s Manual and Operating Instructions Revision 103 09.2015 Barranca Diamond Products, Inc. Manual Part # 169935 1315 Storm Parkway Torrance, CA 90501 Caution: Read all safety and operating Toll-Free: (800) 630-7682 instructions before using this equipment. Phone: (310) 523-5867...
Page 2: Table Of Contents
INTRODUCTION Congratulations on your purchase of a BD-125WP Wet Stone Polisher. We are certain that you will be pleased with your purchase. Barranca Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. In order to help you, we have included this manual. This owners manual contains information neces- sary to operate and maintain your BD-125WP safely and correctly.
Page 3: Safety Precautions
BD-125WP SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. Safety warnings and guidelines do not by themselves eliminate danger.
Page 4: Safety
BD-125WP SAFETY PERSONAL PROTECTIvE EQUIPMENT ALWAYS wear approved respiratory, head, ear and eye protection when operating this machine. ACCIDENTAL STARTS! Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to pre- vent accidental starting. Place the ON/OFF switch in the OFF position before performing any service operation.
Page 5 BD-125WP SAFETY USE PROPER APPAREL DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover- ing to contain long hair. SECURE WORK Clamps or a vise should be used to hold work whenever practical. Keeping your hands free to operate a power tool is safer.
Page 6 BD-125WP SAFETY CHECK FOR DAMAGED PARTS Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding.
Page 7: California Proposition 65 Warning
BD-125WP SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.
Page 8: Motor Safety
BD-125WP SAFETY ELECTRIC MOTOR SAFETY For maintenance care and operation of the electric motor, refer to your electric motor instruction book- let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep ventilating openings clean. Before plugging in the machine, make sure that the outlet voltage is within the voltage marked on the machines's data plate.
Page 9: Electrical Requirements & Grounding Instructions
BD-125WP SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! WARNING In case of a malfunction or breakdown, grounding provides a path of least resistance for electric cur- rent to reduce the risk of electric shock.
Page 10 BD-125WP SAFETY WARNING The polisher requires a Ground Fault Circuit Interrupter (GFCI). To reduce the risk of electrocution, keep all connections dry and off the ground. A GFCI is provided as an integral part of the power cord for the tool. Receptacles are available having built-in GFCI protectors and may be used with this equipment.
Page 11 BD-125WP SAFETY WARNING Use only extensions cords that are intended for outdoor use. These extension cords are identified by a marking “Acceptable for use with outdoor appliances; store indoors while not in use.” Use only extension cords having an electrical rating not less than the rating of the product. Do not use dam- aged extension cords.
Page 12: Product Specifications
Weight 6 lbs. Polishing Pad Capacity The BD-125WP uses a three (3), four (4), or five (5) inch (76, 102, or 127 mm) diameter, wet polishing pad. Tile Types The BD-125WP can polish all variety of tile types including porcelain, terracotta, marble, quarry and slate, or almost any other non-ferrous material.
Page 13: Unpacking
The contents of your container will vary depending on if you purchased the standard unit or the Kit. In your container, you will find one (1) BD-125WP, one (1) Handle, one (1) D-Handle, one (1) Motor Cover, two (2) Motor Cover Bolts, one (1) Shroud, one (1) Shaft Wrench, one (1) Plastic Carrying Case, one (1) Owner's Manual and one (1) Warranty Card.
Page 14: Assembly
BD-125WP ASSEMBLY Handle You have a choice of using a straight Handle or D-Handle. Place D-Handle on polisher Tighten bolts on both sides. Or install the straight handle by and insert bolt. rotating clockwise to tighten. It may be installed on left or right side.
Page 15: Setup
BD-125WP SETUP Pre-start Inspection Prior to beginning work, a pre-start inspection of the polisher should be performed. Verify the ON/OFF Switch is in Test and reset the GFCI. If it Inspect for missing or dam- the OFF position. does not test and reset properly, aged components.
Page 16 BD-125WP SETUP Verify the Cooling Flow Control Connect Cooling Supply Line to Valve is closed. a water supply. Pad Installation for Polishing NOTE: 1. Choose the correct Polishing Disc for the material to be polished (start with a 50, 120 or 220 coarse grit Pad).
Page 17: Operation
BD-125WP OPERATION Polishing Operation NOTE: Smoothing of the surface during the use of the coarse polishing discs will deter- mine the quality of the finish that is achieved. Place the ON/OFF Switch Adjust water flow Using the coarse grit disc, re- in the ON position.
Page 18: Cleanup
BD-125WP MAINTENANCE NOTE: For a mirror finish, make a paste of cerium oxide and water (or tin oxide and water) apply the paste to a felt wheel and run the wheel against the surface using only slight pressure. Once the paste dries, wash the surface with water and dry.
Page 19 BD-125WP MAINTENANCE NOTE: When performing Steps E and F, ensure the Motor Brush Assembly remains correctly seated at all times. Insert the new Motor Brush Using a flat blade screw- Repeat Steps A through Assembly. driver install the Motor Brush E for second Motor Brush Housing cover.
Page 20 BD-125WP MAINTENANCE Check power source voltage Inspect the Motor Brushes. is 120V, if it is not 120v – move to another circuit.
Page 21: Theory Of Polishing Pads
BD-125WP THEORY Polishing pads are designed to achieve a monument quality finish on all straight or shaped surfaces. The unique design of the polishing pads allows for rapid and even surface removal rates of the mate- rial being polished with minimal effort. When used correctly, these pads provide a clear advantage over all other polishing methods.
Page 22: Accessories
BD-125WP ACCESSORIES ACCESSORIES ITEM NUMBER DESCRIPTION PRODUCT Various, see Catalog or visit our web site at: Polishing Discs www.barrancadiamond.com or call 800.421.5830 Various, see Catalog or visit our web site at: PVA Dry Grinding Discs www.barrancadiamond.com or call 800.421.5830 Various, see Catalog or visit...
Page 23: Serial Number
BD-125WP LIMITED WARRANTY Barranca DiamonD LimiteD Warranty Please complete the warranty registration card and return. Any problems encountered should be directed to Barranca Diamond Customer Service department at (800) 630-7682 M-F 8am - 5pm PST. NOTE THIS INFORMATION FOR FUTURE USE:...
Page 24 BD-125WP LIMITED WARRANTY Specifics Applicable to Limited Warranty of Diamond Blades and Core Bits: Laser Welded Blade and Bit Warranty: If the laser weld between the segment and the steel core or barrel fails during normal use, the blade or bit will be replaced free of charge. Blades and bits damaged due to careless or improper use are not covered under this warranty.
Page 25: Replacement Parts
BD-125WP ORDERING & RETURN rePLacement PartS Replacement parts for this tool may be ordered from your Barranca Diamond distributor or directly from Bar- ranca Diamond. Please have the following information ready before calling: • Model and serial number of the machine •...
Page 26 NOTES...
Page 27 NOTES...
Page 28 Barranca Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.barrancadiamond.com...