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ASSEMBLY MANUAL
9GR - RECUMBENT CYCLE

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Summary of Contents for TKO 9GR

  • Page 1 ASSEMBLY MANUAL 9GR - RECUMBENT CYCLE...
  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS • Read this Owner’s Manual and follow it’s instructions carefully before assembly the machine. Make sure that it is properly assembled and tightened before each use. • Inspect your machine prior to exercise to ensure that all nuts and bolts are fully tightened. •...
  • Page 5: Main Frame

    BEFORE YOU BEGIN Note: Before beginning assembly remove all parts and hardware from the carton, ensure you have everything according to the list. Handlebar Console Back Cushion Upright Cover Seat Back Cushion Cover Seat Handlebar Main Frame Accessory Tray Pedal Front Stabilizer Rear Stabilizer THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY:...
  • Page 6: Hardware Pack

    HARDWARE PACK Hardware pack Part # Description Q’TY 85 Washer (8x38x2.0t) 90 Lock Washer (M8) 95 Screw, Round Head (M5xp0.8x15mm) 96 Screw, Round Head (M5xp0.8x50mm) 104 Bolt, Socket Head (M8xp1.25x50mm) 109 Bolt, Hex Head (M8xp1.25x65mm) 114 Bolt, Hex Head (M10xp1.5x50mm) 131 Screw (M4x10mm)
  • Page 7 EXPLODED DIAGRAM (A)
  • Page 8: Table Of Contents

    PARTS LIST Item Name Q'TY Main Frame Front Stabilizer Rear Stabilizer Seat Handlebar Back Cushion Bracket Back Cushion Frame Seat Frame Upright Post Upper Handlebar Front Left-Side Cover Front Right-Side Cover Crank Cover Rear Left-Side Cover Rear Right-Side Cover Left Pedal Right Pedal Console Display Console Bracket...
  • Page 9 Item Name Q'TY Quick-Access Key Base (-) Square Plug (30x60mm) End Cap (50x100mm) Leveler (ψ50) Transport Wheel Generator Belt (584mm J8) Pulley (120mm) Magnet Pulley (235mm) Belt (1059mm J8) Seat Rail End Cap Foam Grip Front Aluminum Upright Cover Rear Aluminum Upright Cover Cushion Adjustment Lever Back Cushion Adjustment Bracket Cushion Torsion Spring...
  • Page 10 Item Name Q'TY Left Crank Right Crank Crank Shaft Roller Axle Spacer (M8×12×7mm) Seat Linkage Spacer Eye Bolt (40mm) Eye Bolt (50mm) Tension Bracket Square Key (6×6×15mm) E Clip Crescent Ring Washer (8×38×2.0t) Washer (10×23×2.0t) Washer (17×25×1.0t) Washer (18.3×25×1.0t) Washer (20×1.0t) Lock Washer (M8) Screw (M3×10mm) Screw (M3×25mm)
  • Page 11: Upright Post

    Item Name Q'TY Bolt, Hex Head (M8×p1.25×75mm) Bolt, Hex Head (M8×p1.25×80mm) Bolt, Hex Head (M10×p1.5×145mm) Bolt, Hex Head (M10×p1.5×144mm) Bolt, Hex Head (M10×p1.5×50mm) Flange Nut (M5) Nut (M6) Nut (M8) Nylon lock Nut (M6) Nylon lock Nut (M8×6.2t) Nylon lock Nut (M8) Nylon lock Nut (M10) Generator Wire (3pin×700mm) Extension Wire (5pin×300mm) (Back of the Console Display)
  • Page 12: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Diagram : Leveler adjustments Stabilizer Adjustment Plate STEP 1 Leveler Installed a. Attach the Leveler (39) to the Front Stabilizer (2) and the Rear Stabilizer (3) b. Adjust the Leveler (39) then securely tighten the Adjustment Plate (diagram above) STEP 2 Front &...
  • Page 13 STEP 3 – Upright Post Assembly Slide the Console Bracket (18) and the Upright Sleeve (22) onto the Upright Post (8.) • Make sure the flat side of the Upright Post (8) is facing forward. STEP 4 a. Insert 2 Nylon lock Nuts (M10) (121) into the front of the Main Frame (1) (illustration shown above) b.
  • Page 14 STEP 5 a. Connect the Extension Wire (124) in the Upright post to the Lower Connection Wire (125) in the Main Frame. b. Connect the Pulse Sensor Wire in the Upright Post (128) to the Pulse Sensor Wire in the Main Frame (129) c.
  • Page 15 STEP 6 – Display Console and Handlebar Assembly a. Remove the Screw (M3x10mm) (91) in the back on the console using a Philips Screw Driver. b. Remove the Battery Door (20). c. Install the “AA” rechargeable batteries. (4 rechargeable battery are included in the hardware pack).
  • Page 16 STEP 8 a. Connect the Pulse Sensor Wire in the back of the Console (127) to the Pulse Sensor Wire in the Upright Post (128.) b. Connect the Extension Wire (123) in the back of the Console to the Extension Wire (124) in the Upright Post.
  • Page 17 STEP 12 a. Remove the 4 Bolts, Button Head (M8xp1.25x20mm) (102) and 4 Lock Washers (M8) (90) from the Back Cushion Frame (6). b. Installed the Back Cushion Frame (6) to the Back Cushion Adjustment Bracket (52), secure it using the 4 Lock Washers (90) and the 4 Bolts (102) that removed earlier (STEP 12-a).
  • Page 18 STEP 15 Attach the Accessory Tray (32) onto the Seat Handlebar (4) and secure it using 4 Screws (M4x10mm) (131) from underneath. Tighten it with a Philip Screw Driver. STEP 16 Install the Seat Handlebar (4) into the Back Cushion Bracket (5), secure it using 2 Lock Washers (M8) (90) and 2 Bolt, Socket Head (M8xp1.25x50mm) (104).
  • Page 19: Crank Cover

    USE HARDWARE KIT C STEP 18 a. Loosen and remove all 4 Bolt, Button Head (M8xp1.25x20mm) (102) at the bottom on the Seat Cushion (25). b. Attach the Seat Cushion (25) onto the Seat Frame (7) and reattach the Bolts (102) removed in the last step.
  • Page 20 Your Recumbent Cycle is now ready to use. Please make sure that all Nuts and Bolts are securely tightened before exercising. Transport your Recumbent Cycle • There are Two Oversized Transport Wheel in the front of the Recumbent Cycle. • Lift up and Hold the Rear Stabilizer (3) to move the Recumbent Cycle to the desired location carefully with both hands.
  • Page 21: Console Display

    ADJUSTMENTS Uneven Floor After placing the unit where it will be used, check its stability. If there is even a slight rocking motion or the unit is not stable, determine which stabilizer is not resting on the floor. To adjust the Floor Leveler in the Front and/or the Rear Stabilizer by turing the Leveler clockwise to lower or counter clockwise to raise.
  • Page 22 Adjusting Seat Position & Back Rest Angle Seat Adjustments • Lifting the Seat Adjustment Leveler upward to move the seat forward and backward. • Release the Leveler when adjusted to the most suitable position. A “click” sound should be heard. Back Cushion Adjustments •...
  • Page 23: Console Bracket

    How To Replace Batteries a. Remove the Console Bracket (18) by loosening the Screws at the bottom of the Console Bracket. b. Loosen and remove the Screw at the bottom on the Console (17) by using a Philips Screw Driver. c.