Table of Contents
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Table of Contents
Related Manuals for PeerlessBoilers WBV Series
Summary of Contents for PeerlessBoilers WBV Series
- Page 1 M a i n t e n a n c e M a n u a l ® As an NERGY Partner, PB Heat, LLC has determined that certain firing ® rates of this product meet the NERGY guidelines for energy efficiency.
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Page 2: Table Of Contents
2. BOILER PLACEMENT AND ASSEMBLY 4 A. SETTING THE BOILER ....4 B. CONNECTING THE FLUE OUTLET ..4 C. -
Page 3: Using This Manual
Throughout this manual you will see special attention boxes intended to supplement the instructions and make special notice of potential hazards. These categories mean, in the judgment of PB Heat, LLC: USING THIS MANUAL Indicates a condition or hazard which... -
Page 4: Preinstallation
This boiler must be installed by a qualified contractor. The boiler warranty can be voided if the boiler is not installed, maintained and serviced correctly. The equipment shall be installed in accordance with those installation regulations in force in the... -
Page 5: Chimney / Vent And Draft Control
You can also use this survey to locate system problems which will have to be corrected. To obtain copies of these Surveys, contact your PB Heat representative or download it from PeerlessBoilers.com. E. PLANNING THE LAYOUT Prepare sketches and notes of the layout of the installation. -
Page 6: Boiler Placement And Assembly
C. JACKET ASSEMBLY (KNOCKDOWN BOILERS) 1. If the boiler is to be installed with a rear flue outlet, remove the square knock-out in the back panel. 2. Attach back panel to bosses on middle of back section with two 1/4" x 3/8" machine screws provided. - Page 7 BOILER PLACEMENT AND ASSEMBLY Figure 2.1: Steam boiler Figure 2.2: Water boiler (See Table 8.1 for parts identification).
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Page 8: Piping And Controls
B. BOILER RETURN CLEARANCE Return piping must allow for opening and closing Burner Mounting Plate. PB Heat, LLC suggests installing a 1-1/4 NPT tee, a 90° elbow, and a 1-1/4 NPT x 5" long nipple in the return tapping before a vertical stand pipe is used. -
Page 9: Tankless Heater Or Coverplate
Do not use external flow controls with these coils. Figure 3.3: Tankless Coil Piping, Steam Boiler Figure 3.4: Tankless Coil Piping, Water Boiler PIPING AND CONTROLS 2. If not using a tankless coil, cover the heater opening with cover plate (item 7 or 16). - Page 10 PIPING AND CONTROLS Figure 3.5: Piping to Isolate Boiler from Chilled Medium on Chiller Systems Figure 3.7: Float Low Water Cut-off Figure 3.6: Piping with Peerless Indirect Water Tank...
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Page 11: Electrical
Figure 4.1: Junction Box Wiring, Steam and Knockdown Water Boilers 3. Install burner harness located in the burner carton. Beckett or Carlin – PP7024 Harness (11-1/2"... - Page 12 ELECTRICAL Figure 4.2: Water Boilers, Knockdown Figure 4.3: Water Boilers, Packaged...
- Page 13 ELECTRICAL Figure 4.4: Steam with Float Low Water Cut-Off Figure 4.5: Steam with Probe Low Water Cut-off...
- Page 14 ELECTRICAL Figure 4.6: Zoning with Circulators Figure 4.7: Zoning with Zone Valves...
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Page 15: Burner Setup & Boiler Operation
All adjustments must be made using suitable instruments such as found in a Bacharach Combustion Test Kit. 3. Burner and boiler can be shut down by turning down the thermostat and moving the main boiler service switch to the "off" position. -
Page 16: Clean The Boiler (Steam Boilers Only)
Operating boiler with water below minimum permissible water level may fracture sections. 7. Turn on burner. Allow boiler water to heat up to just below steaming (180 - 200°F). Do not allow boiler to steam; steaming mixes up contaminants instead of floating them at surface. - Page 17 Factory Installed Nozzles (Packaged Boilers or Burner Cartons) are indicated in Boldface. 1 Requires Low Firing Rate Baffle 2 Delavan Recommended 3 Shipped Loose with Packaged Boiler or Burner Carton 4 Not included with Packaged Boiler or Burner Carton BURNER SETUP & BOILER OPERATION...
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Page 18: Maintenance
MAINTENANCE 6. MAINTENANCE This appliance contains materials made from refractory ceramic fibers (RCF). Airborne RCF, when inhaled, have been classified by the International Agency for Research on Cancer (IARC), as a possible carcinogen to humans. After the RCF materials have been exposed to temperatures above 1800°F, they can change into crystalline silica, which has been classified by the IARC as carcinogenic to humans. -
Page 19: General
Drain the boiler at the drain cock. Pipe the drain cock to a suitable drain or containment device (if antifreeze is used). Flush the system to remove remaining matter. -
Page 20: If A Long Shutdown Is Required
6. Inspect venting system. G. IF A LONG SHUTDOWN IS REQUIRED 1. To take boiler out of service if the boiler and system are not to be used when temperatures are below freezing: a. Drain the boiler and system completely and shut off make-up water supply. -
Page 21: Boiler Dimensions & Ratings
7. BOILER DIMENSIONS & RATINGS Boiler Model Number WBV-03-085/110 WBV-04-125/150 WV-05-175/200 Figure 7.1: Boiler Dimensions, Water Boiler WBV-03-085/110 WBV-04-125/150 Figure 7.2: Boiler Dimensions, Steam Boiler Jacket Rear of Jacket to Depth C/L of Top Flue "A" Outlet "B" 14-1/8" 7-1/16"... - Page 22 ® ✸ As an ENERGY STAR Partner, PB Heat, LLC has determined that these firing rates meet the ENERGY STAR guidelines for energy efficiency. ✝ Top venting only. ✚ Nozzles for these firing rates not provided as standard equipment. Consult factory for price and availability.
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Page 23: Repair Parts
8. REPAIR PARTS Repair parts are available from your installer or by contacting PB Heat, LLC, 131 S. Church St, Bally, PA 19503. Note: Remember to include boiler model number and serial number when ordering parts. Table 8.1 Item No.* * See Figures 2.1 &... - Page 24 NOTES...
- Page 25 NOTES...
- Page 26 Series PB HEAT, LLC 131 S. CHURCH ST • BALLY, PA 19503 HI Division ASME of gama ©2008 WBV/WV Boilers I n s t a l l a t i o n , O p e r a t i o n &...