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Related Manuals for PeerlessBoilers WBV-03-060
Summary of Contents for PeerlessBoilers WBV-03-060
- Page 1 Series WBV/WV ™ Plastic Jacket Boilers As an ENERGY STAR ® Partner, PB Heat, LLC has determined that this product meets the ENERGY STAR guidelines for energy efficiency. I n s t a l l a t i o n , O p e r a t i o n &...
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Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS USING THIS MANUAL 4. BURNER SETUP & BOILER OPERATION A. INSTALLATION CLEARANCE ... . .1 A. BURNER INSTALLATION ....11 B. -
Page 3: Using This Manual
USING THIS MANUAL USING THIS MANUAL A. INSTALLATION CLEARANCE DANGER Follow the installation instructions provided in this Indicates a condition or hazard which will cause manual in the order shown. The order of these severe personal injury, death or major property instructions has been set in order to provide the installer damage. -
Page 4: Preinstallation
PREINSTALLATION 1. PREINSTALLATION Read carefully, study these instructions before beginning work. It will save time. Study the included drawings. Save these instructions for reference. This boiler must be installed by a qualified contractor. The boiler warranty can be voided if the boiler is not installed, maintained and serviced correctly. NOTICE The equipment shall be installed in accordance with those installation regulations in force in the local area where the installation is to be made, including the current edition of NFPA-31, Standard for the Installation of... -
Page 5: Chimney / Vent And Draft Control
PREINSTALLATION 3. Appliances Located in Confined Spaces. 3. Inspect the existing chimney or vent system. Make sure it is in good condition. Inspect chimney liner a. All air from inside the building: Provide two and repair or replace if necessary. permanent openings communicating directly with an additional room. -
Page 6: Installation Survey
You can also use this survey to locate system problems which will have to be corrected. To obtain copies of these Surveys, contact your PB Heat representative or download it from PeerlessBoilers.com. E. PLANNING THE LAYOUT Prepare sketches and notes of the layout of the installation. -
Page 7: Boiler Placement And Assembly
BOILER PLACEMENT AND ASSEMBLY 2. BOILER PLACEMENT AND ASSEMBLY A. SETTING THE BOILER 1. Provide a level foundation, located as close as possible to the center of the heating system. 2. Refer to Figure 8.1 for exploded view of boiler while checking and/or assembling parts of the boiler. -
Page 8: Water Piping
WATER PIPING 3. WATER PIPING A. GENERAL B. SYSTEM COMPONENTS 1. Follow these instructions closely in order to be sure Figure 3.1 shows the symbol key for the piping diagrams that the boiler operates as it is intended. Water piping in this section. - Page 9 WATER PIPING 6. Back Flow Preventer: A back flow preventer (check valve) is required by some jurisdictions to prevent water in the hydronic system from backing up into the city water supply if the supply pressure drops below that of the heating system. This is especially important on systems in which glycol solution is used as a heating medium.
- Page 10 WATER PIPING...
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Page 11: System Piping
WATER PIPING D. FREEZE PROTECTION Glycol for hydronic applications is specially formulated for heating systems. It includes inhibitors which prevent the glycol from attacking metallic system components. Make sure that the system fluid is checked for correct glycol concentration and inhibitor level. E. - Page 12 WATER PIPING Figure 3.6: WBV/WV™ Piped with a Chiller Figure 3.7: Tankless Coil Piping, Water Boiler...
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Page 13: Burner Setup & Boiler Operation
BURNER SETUP & BOILER OPERATION 4. BURNER SETUP & BOILER OPERATION B. BURNER START-UP AND ADJUSTMENT CAUTION 1. Burner should start automatically when thermostat is This appliance is designed to burn only standard No. turned up and main boiler service switch is turned on. 1 or No. -
Page 14: Purge Air From The System (Water Boilers Only)
BURNER SETUP & BOILER OPERATION D. PURGE AIR FROM THE SYSTEM (WATER BOILERS ONLY) 1. Purge the system using purge valves, isolating zones in the process or use system vents. Do not operate the pump(s) while purging. Pumps will hold air in the eye of the impeller. - Page 15 RIELLO BURNER SPECIFICATIONS Start-Up Settings Boiler Burner Burner Series Nozzle Size² Pump Pressure Model No. Model No. Turbulator Air Damper WBV-03-060 Series 40 0.50 90° B 145 PSI WBV-03-085 Series 40 0.65 60° W³ 170 PSI 2.45 WBV-03-105 Series 40 0.85 60°...
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Page 16: Electrical
ELECTRICAL 5. ELECTRICAL A. GENERAL All electrical wiring shall be done in accordance with the National Electrical Code and Local Requirements. Single pole switches including those of safety controls or protective devices shall not be wired in a grounded line. B. - Page 17 ELECTRICAL Figure 4.1: Water Boilers, Beckett 7600A Limit Control Figure 4.1a: Beckett AquaSmart 7600A Limit Control Wiring Details...
- Page 18 ELECTRICAL Figure 4.2: Water Boilers, Hydrolevel 3250 Limit Control Figure 4.2a: Hydrolevel HydroStat 3250 Limit Control Wiring Details...
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Page 19: Maintenance
MAINTENANCE 6. MAINTENANCE WARNING Product Safety Information Refractory Ceramic Fiber Product This appliance contains materials made from refractory ceramic fibers (RCF). Airborne RCF, when inhaled, have been classified by the International Agency for Research on Cancer (IARC), as a possible carcinogen to humans. After the RCF materials have been exposed to temperatures above 1800°F, they can change into crystalline silica, which has been classified by the IARC as carcinogenic to humans. -
Page 20: General
MAINTENANCE A. GENERAL C. WEEKLY MAINTENANCE (WITH BOILER OPERATING) 1. Check pipes adjacent to cold walls or in unheated spaces. Insulate and tape them if necessary to be 1. Flush float-type low-water cut-off (if used) to remove sure they can't freeze up. Keeping the water moving sediment from the float bowl as stated in the at all times will reduce the likelihood of freezing. -
Page 21: Waterside Inspection
MAINTENANCE 4. Inspect the insulation and rope seal on the burner H. INSPECT HEAT DISTRIBUTION SYSTEM mounting plate. Replace if damaged. 1. Check all visible water piping for signs of water leaks 5. Replace oil burner and flue collector cover plate (corrosion scale or scale staining). -
Page 22: Boiler Dimensions & Ratings
BOILER DIMENSIONS & RATINGS 7. BOILER DIMENSIONS & RATINGS Boiler Jacket Jacket Jacket Rear of Jacket Vent Size Model Depth Width Height to c/l of Vent Diameter Number "A" "B" "C" "D" "E" WBV-03-085/110 18-3/8" 23-5/8" 39-1/4" 7" 6" WBV-04-125/150 22-3/8"... - Page 23 BOILER DIMENSIONS & RATINGS Table 7.1: Boiler Ratings SERIES WBV/WV™ BOILER RATINGS Series WBV/WV™ Heating Minimum Capacity AFUE, Stack Input Net Ratings Boiler Water Draft Model Water, Content, Required, Number GPH¹ Water MBH² Water in. W.C. ✚✪ ✸ WBV-03 0.60 87.5 11.75 -0.03...
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Page 24: Repair Parts
REPAIR PARTS 8. REPAIR PARTS Repair parts are available from your local PB Heat, LLC distributor or from Parts To Your Door at 1 (610) 916-5380 (www.partstoyourdoor.com). Note: Remember to include the boiler model number and serial number when ordering parts. Figure 8.1: Water boiler... - Page 25 REPAIR PARTS Table 8.1 Item Additional Stock Description No.* Information Code – Block Assembly – Water – WBV-03( Open) 90815 – Block Assembly – Water – WBV-04 (Open) 90824 – Block Assembly – Water – WV-05 (Open) 91085 – Block Assembly – Water – WBV-03 (Closed) 90806 –...
- Page 26 Series WBV/WV ™ Plastic Jacket Boilers I n s t a l l a t i o n , O p e r a t i o n & M a i n t e n a n c e M a n u a l TO T H E I N S TA L L E R : This manual is the property of the owner and must...