Volkswagen golf 5 Work Description
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Volkswagen golf 5 Work Description

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Volkswagen Golf 5 - Description of work

General

Lifting the vehicle using vehicle hoist and workshop
trolley jack

Safety precautions

Warning!
Before driving on to a hoist ensure there is
sufficient clearance between low lying vehicle
components and hoist.
Before driving a vehicle onto a lifting platform it
must be ensured that the vehicle weight does
not exceed the permissible lifting capacity of the
platform.
Vehicle may only be lifted at points indicated in
illustration in order to avoid damaging vehicle
floor pan and to prevent vehicle from tipping.
Never start engine and engage a gear with
vehicle lifted so long as even one wheel has
contact with the floor. There is a risk of an
accident if this is not observed!
If work is to be performed under vehicle it must
be supported by suitable stands.

Lifting points for lifting platform and trolley jack:

Front:
Page 1 / 10
3

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  • Page 1 Volkswagen Golf 5 - Description of work Page 1 / 10 General Lifting the vehicle using vehicle hoist and workshop trolley jack Safety precautions Warning! Before driving on to a hoist ensure there is sufficient clearance between low lying vehicle components and hoist.
  • Page 2 General Page 2 / 10 - Place support plate, in area of side member marking - arrow A - , on vertical stiffener of floor plate - arrow B - . Warning! Make sure that side member stiffener contacts support plate of lifting platform at center.
  • Page 3 General Page 3 / 10 Appy sticker "Your next service events" 01-3, Data stickers "First service" sticker - Apply sticker on drivers side door jamb (B-pillar); the sticker is located on an instruction which is attached at front in the vehicle wallet. Destroy the instruction after attaching the sticker! Apply sticker "Next service"...
  • Page 4 General Page 4 / 10 2 - PR Number Diagnostic unit, connecting Special tools, testers and auxiliary items required Vehicle Diagnosis, Testing and Information System VAS 5051 A Vehicle Diagnosis, Testing and Information System VAS 5051B Vehicle diagnosis service syst. VAS 5052 or later testers...
  • Page 5 General Page 5 / 10 Diagnostic system VAS 5053 Diagnostic cable VAS 5051/6A Warning! During a test drive you must always secure testing and measuring equipment on the back seat. Drivers must NEVER operate these tools while driving.
  • Page 6 General Page 6 / 10 - Perform the following work procedure: - Connect diagnosis cable connector to data link connector. - Turn on the tester. - Switch ignition on. Now follow information given on screen to start the desired functions. Vehicle Identification Number (VIN) Component location engine compartment Vehicle Identification Number (VIN) is located on extension...
  • Page 7 General Page 7 / 10 Serial Manufacturer Filler Model Filler Model Production number code characters characters year 2004 location Rabbit/GTI 2006 Vehicle data sticker The vehicle data sticker - arrow - is located in rear of vehicle on the left in the spare wheel well under foam storage tray.
  • Page 8 General Page 8 / 10 Information on time or distance dependent service Service Identification - Check via the vehicle data plate in luggage compartment, whether the vehicle is equipped with PR number "QG0" or with PR Number "QG2" . The PR number determines the service intervals 01-3, Service intervals Vehicle data plate is applied at left next to spare wheel...
  • Page 9 General Page 9 / 10 On vehicle data sticker 01-3, Vehicle data sticker Service intervals Service intervals So that each service is performed at the correct point in time and is not forgotten, a sticker on the door beam or service reminder indicator in the instrument cluster display serves to remind customer of the service event.
  • Page 10 General Page 10 / 10 4-door vehicles Type plate - arrow 1 - can be seen after opening left front door, in lower area of B-pillar. Sticker contains the following vehicle data: A - Vehicle Identification Number (VIN) B - Axle loads C - Model identification number 2-door vehicles Type plate is visible after opening right door on door beam...
  • Page 11 Description of work (part 1 of 2) Page 1 / 37 Description of work (part 1 of 2) Ball joints, visual inspection - Check ball joint boots - arrow - for leaks and damage. Automatic transmission, check ATF level, 09G - transmission - Work procedure: Repair Manual, Automatic transmission 09G, Repair...
  • Page 12 Description of work (part 1 of 2) Page 2 / 37 Tight battery connections assure trouble-free battery function and long service life. Perform the following work procedure: - Operate lock - arrow - , fold up and remove cover toward front. - Check battery terminal clamps are seated securely on the battery terminals by moving the battery Ground (GND) wire - 1 - and the battery positive wire - 2 - back and forth...
  • Page 13 Description of work (part 1 of 2) Page 3 / 37 - First disconnect battery clamp - 1 - at battery negative pole. - Tighten battery clamp - 2 - on battery positive terminal to 9 Nm. - Re-connect battery clamp - 1 - on battery negative terminal and tighten to 9 Nm.
  • Page 14 Description of work (part 1 of 2) Page 4 / 37 Battery: Checking Repair Manual, Electrical Equipment, Repair Group 27, Check tires, condition, tire tread, filling pressure, tread depth Checking condition of tires, 01-4, Tire condition, checking Checking tire wear pattern, 01-4, Checking tire wear pattern Depth of tire tread (including spare wheel): Checking,...
  • Page 15 Description of work (part 1 of 2) Page 5 / 37 Tests during inspection service - Check tires (tread and side walls) for damage and remove foreign material for example nails and glass splinters if necessary. - Check tires for scuffing, one sided wear, porous side walls, cuts and fractures.
  • Page 16 Description of work (part 1 of 2) Page 6 / 37 If the tread depth is approaching the legal minimum permissible depth, the customer must be informed. General notes Warning! For reasons of safety only tires of same type and tread pattern should be fitted on a vehicle! Note: Tire inflation pressure table applies to normal tires,...
  • Page 17 Description of work (part 1 of 2) Page 7 / 37 For winter tires, tire inflation pressure must be increased approx. 0.2 bar. Tire pressures, Rabbit/GTI 2006 Gasoline engine Displacement / output 2.0L / 147 kW Tire sizes half load full load front (bar) rear (bar)
  • Page 18 Description of work (part 1 of 2) Page 8 / 37 Brake fluid must never come into contact with fluids containing mineral oils (oil, gas, cleaning solutions). Oils containing minerals damage seals and sleeves on brake systems. Brake fluid is poisonous. Due to its caustic nature, it must also never be brought into contact with paint.
  • Page 19 Description of work (part 1 of 2) Page 9 / 37 Brake charger/bleeder unit VAS 5234 Brake pedal depressor V.A.G 1869/2 - Unscrew brake fluid reservoir cap - 1 - .
  • Page 20 Description of work (part 1 of 2) Page 10 / 37 - Extract as much brake fluid as possible using intake hose Brake charger/bleeding unit VAS 5234 . Note: The strainer in the brake fluid reservoir must not be removed. Warning! Extracted brake fluid must not be re-used! - Screw adapter - 1 - onto brake fluid reservoir.
  • Page 21 Description of work (part 1 of 2) Page 11 / 37 - Unscrew both wheels at rear axle in order to reach the bleed screws. - Pull cover caps off bleeder screws of brake calipers. - Connect collector bottle bleeder hose - 1 - to right rear bleed screw.
  • Page 22 Description of work (part 1 of 2) Page 12 / 37 brake wheel calipers: cylinder, brake caliper 0.25 liter Left front 0.25 liter Right front 0.25 liter Left rear 0.25 liter Right rear Total quantity: approx. 1 liter - Fit cover caps to brake caliper bleed screws. - Move filler lever on brake charger/bleeder unit VAS 5234 to position "B"...
  • Page 23 Description of work (part 1 of 2) Page 13 / 37 measure" . Notes on application and safety, 01-4, Notes on application and safety precaution Specification of brake fluid, 01-4, Specification of brake fluid Work procedure, brake fluid level (depending on brake pad wear): Checking, 01-4, Work procedure, brake fluid level (depending on brake pad wear), check...
  • Page 24 Description of work (part 1 of 2) Page 14 / 37 "At MIN-marking and slightly above it" - 2 - , "NO TOPPING OFF REQUIRED" . Recommended brake fluid level when brake pads are new or are far removed from the brake pad wear limit: "Between MIN- and MAX-Marking"...
  • Page 25 Description of work (part 1 of 2) Page 15 / 37 Malfunctions found must be rectified (repair measure). Brake linings front and rear, checking thickness Special tools, testers and auxiliary items required Torque wrench V.A.G 1332 Electric flashlight and mirror Perform the following work procedure: The adapter to loosen/tighten the anti-theft wheel bolts is located in the vehicle tool kit...
  • Page 26 Description of work (part 1 of 2) Page 16 / 37 - Measure inner and outer pad thickness. a - Pad thickness not including backing plate Wear limit: 2 mm With pad thickness (not including backing plate) of 2 mm, the brake pads have reached their wear limit and must be replaced (repair procedure).
  • Page 27 Description of work (part 1 of 2) Page 17 / 37 - Illuminate inner pad using an electric flashlight and mirror. - Determine thickness of inner pad by checking visually. a - Pad thickness inner and outer, not including backing plate Wear limit: 2 mm With pad thickness (not including backing plate) of 2 mm,...
  • Page 28 Description of work (part 1 of 2) Page 18 / 37 Warning! After disconnecting and reconnecting the battery, pinch protection of the power window regulators will not function. This can cause serious injuries if e.g. fingers are caught in the window! Perform the following work sequence to position the electric windows: Note:...
  • Page 29 Description of work (part 1 of 2) Page 19 / 37 vehicle identification on the tester. To do so, press operating mode button and then Guided Functions. Refer to the corresponding work descriptions for the continued sequence. In order to return to Guided Fault Finding, press the operating mode button and then Guided Fault Finding.
  • Page 30 Description of work (part 1 of 2) Page 20 / 37 - Check outer and inner CV joint boots - arrows - for leaks and damage. Ribbed belt, checking condition Perform the following work procedure: - Crank engine at vibration damper/belt pulley using a socket wrench.
  • Page 31 Description of work (part 1 of 2) Page 21 / 37 Traces of oil and grease Note: Replace the belt if any damage is found. This will avoid possible break-downs or operating problems. The replacement of a ribbed belt is a repair measure.
  • Page 32 Description of work (part 1 of 2) Page 22 / 37 (135 C) and ensures for a better heat dissipation. The coolant portion of the mixture must amount to at least 40% (freeze protection to -13 F [-25 and should not exceed 60% (freeze protection to -40 F [-40 C]).
  • Page 33 Description of work (part 1 of 2) Page 23 / 37 The scale - 1 - of the refractometer is designed for coolant additives G 12; G12 Plus and G11. Scale - 2 - refers only to coolant additive G 13. (previously L80) Note: The freeze protection must be ensured to...
  • Page 34 Description of work (part 1 of 2) Page 24 / 37 - Check coolant additive concentration after test drive again. Checking coolant level and adding coolant if necessary - Check coolant level in expansion tank with engine cold. Note: Check coolant level and top off if necessary. With engine at operating temperature, coolant level must be at top marking, with engine cold, it must be in center of hatched area.
  • Page 35 Description of work (part 1 of 2) Page 25 / 37 Mixture ratio: Freeze protection to Coolant additive G 12 Plus / Water TL VW 774 F approx. 60 % approx. 40% approx. 50 % approx. 50 % approx. 40% approx.
  • Page 36 Description of work (part 1 of 2) Page 26 / 37 prevent damage to chrome applications. - Unscrew bolts - arrows - on lower side of engine cover. - Separate lower part of air filter housing - 1 - from upper part - 3 - .
  • Page 37 Description of work (part 1 of 2) Page 27 / 37 - Engage upper part of air filter housing - 1 - on retaining tabs - arrows - on upper part of air filter housing - 2 - and pivot in direction of arrow, then lightly press on. - Both housing halves must fit together flush, - arrows - .
  • Page 38 Description of work (part 1 of 2) Page 28 / 37 Removing and installing engine cover, 2.0 L TFSI gasoline Direct Fuel Injection engines, 01-4, Removing and installing engine cover (2.0L TFSI gasoline engines) Removing and installing engine cover (2.0L TFSI gasoline engines) Special tools, testers and auxiliary items required Spring type clip pliers VAS 5024A...
  • Page 39 Description of work (part 1 of 2) Page 29 / 37 - Disconnect connector - 1 - from Mass Air Flow (MAF) sensor and set connector aside. - Release both fastening clips - arrows A - . - First release engine cover at - arrow 3 - , then - arrow 4 - and raise.
  • Page 40 Description of work (part 1 of 2) Page 30 / 37 Torque wrench V.A.G 1783 Removing Self-tapping screws, Qty. 8, torque specification 2 Combi-screws, Qty. 3, torque specification 6 Nm. - Remove bolts - arrows - . - Remove noise insulation rearward. Installing - Slide noise insulation - 3 - as shown into lower lock carrier - 2 - .
  • Page 41 Description of work (part 1 of 2) Page 31 / 37 above and below), visual check for leaks and damage Perform visual check as follows: - Check engine and components in engine compartment for leaks and damage. - Check hoses, lines and connections of Fuel system Cooling and heating system and brake system...
  • Page 42 Description of work (part 1 of 2) Page 32 / 37 If the dipstick appears as illustrated: A - Oil must not be topped off. B - Oil can be topped off. This will cause the oil level to be in area A .
  • Page 43 Description of work (part 1 of 2) Page 33 / 37 Oil extractor V.A.G 1782 Oil absorbent towel VAS 6204/1 Engine oil, draining or extracting Perform the following work procedure: Note: In engines with standing oil filter module, oil filter should be changed before changing engine oil 4, Oil filter, replacing .
  • Page 44 Description of work (part 1 of 2) Page 34 / 37 Torque specifications for oil drain plug: Gasoline engines: 30 Nm Warning! Torque settings must not be exceeded A torque figure that is too high may lead to leaks or even damage the oil pan. Oil filter, replacing Replacing oil filter, 2.0L TFSI engines Special tools, testers and auxiliary items required...
  • Page 45 Description of work (part 1 of 2) Page 35 / 37 Perform the following work procedure: - Unscrew dust cap - arrow - from oil filter housing. Oil filter housing must be drained before it is removed. - Screw oil drain adapter T40057 into oil filter housing and hold hose into an oil collecting pan.
  • Page 46 Description of work (part 1 of 2) Page 36 / 37 - Replace oil filter element - 4 - and sealing ring - 3 - . Note: Observe waste disposal regulations! - Tighten oil filter housing - 2 - to 25 Nm. - Screw dust cap - 1 - hand-tight into oil filter housing - 2 - Filling engine oil Oil specifications...
  • Page 47 Description of work (part 1 of 2) Page 37 / 37 - Pull out oil dipstick and wipe with clean rag. Replace dipstick and push down to stop. - Pull out dipstick again and read oil level. If the dipstick appears as illustrated: A - Oil must not be topped off.
  • Page 48 Description of work (part 2 of 2) Page 1 / 46 Description of work (part 2 of 2) Perform test drive To what extent the following can be checked is dependent upon the vehicle equipment and local conditions (urban/country). The following should be checked by means of a road test: - Engine: Output, misfiring, idling speed, acceleration - Clutch: Pulling away, pedal pressure, odors - Gear selection: Ease of operation, shift lever position...
  • Page 49 Description of work (part 2 of 2) Page 2 / 46 covered by the following components: Covers for wheel bolts Wheel center cover Full wheel cover - If present, remove respective wheel bolt cover Note: The pulling hook for removing the cover caps or wheel center cap can be found in the vehicle tool kit.
  • Page 50 Description of work (part 2 of 2) Page 3 / 46 - On vehicles with full wheel cover, install cover so that tire inflating valve is guided through the designated recess - arrow - . Loosen anti-theft wheel bolts and tighten Note: The adapter to loosen/tighten the anti-theft wheel bolts is located with the vehicle tool kit.
  • Page 51 Special tools, testers and auxiliary items required Torque wrench V.A.G 1332 Note: Ensure wheel bolts are retightened alternately. Tightening torque: 120 Nm Radio/navigation system, activating anti-theft coding Volkswagen Radio and Navigation units Radio units / radio-navigation systems are shipped with a...
  • Page 52 Description of work (part 2 of 2) Page 5 / 46 security code. Security code means that every unit with anti-theft coding has been programmed with its own code. This code is not active from the factory. Note: Security code is located on card for the unit. Code number together with serial number is printed on card for the unit, located at front in owner information packet.
  • Page 53 Description of work (part 2 of 2) Page 6 / 46 Tire inflation pressure is too low. Tires have structural damage. Vehicle is loaded on one side. Wheels of one axle are are loaded higher (e.g. when towing trailer or driving uphill and downhill). Snow chains are installed.
  • Page 54 Description of work (part 2 of 2) Page 7 / 46 - Simultaneously press the ESP - 1 - button and SET - 2 - button in the center console for longer than 2 seconds. If ESP is not installed, press the button for ASR . Beginning of basic setting is confirm by a notifying tone.
  • Page 55 Description of work (part 2 of 2) Page 8 / 46 Tire repair kit The tire repair kit is located in the spare wheel well - arrow - In addition to the compressor, the tire repair kit contains a tire inflation cylinder with sealant. Note: The tire sealant in the bottle has a limited shelf-life.
  • Page 56 Description of work (part 2 of 2) Page 9 / 46 If the bottle was opened, e.g. for a flat tire, it must also be replaced. Note: Residual tire sealant or full bottles, which have expired, must be disposed of. Old tire sealant or remainder of it must not be mixed with other fluids and must be disposed of.
  • Page 57 Description of work (part 2 of 2) Page 10 / 46 Screw clips - A - are available in different versions, e.g. - C - and - D - . - Remove bolts - A - if necessary. Bolt - A - is not installed on all vehicles. Bolts secure the cover - B - in the event the catches - D - no longer hold.
  • Page 58 Description of work (part 2 of 2) Page 11 / 46 Adjusting halogen headlights 01-5, Adjusting headlights with halogen lamps Adjusting fog lights and other auxiliary headlights 01-5, Adjusting fog lights and other auxiliary lights Test requirements: Special tools, testers and auxiliary items required Head light adjusting unit VAS 5046 or Headlight adjuster VAS 5047 Test- and adjustment requirements:...
  • Page 59 Description of work (part 2 of 2) Page 12 / 46 Inclination must be set. - Following headlamp adjusting device operating instructions! In the trim above the headlight, inclination measurements are stamped in "%" . The headlights must be adjusted according to these measurements.
  • Page 60 Description of work (part 2 of 2) Page 13 / 46 approx. 11 lbs (5 kg). Applies to vehicles with gas discharge lamps with dynamic headlight range control: Note: On vehicles with gas discharge headlights, DTC memory should be checked and erased using vehicle diagnosis, test and information system VAS 5051 or vehicle diagnosis and service system VAS 5052 and headlight range adjuster brought into...
  • Page 61 Description of work (part 2 of 2) Page 14 / 46 point of the main beam must lie on the center mark - 3 - . For the previous test screen with 15 -setting line, adjust as for new test screen. To avoid incorrect settings, ignore 15 setting line.
  • Page 62 Description of work (part 2 of 2) Page 15 / 46 - Connect diagnostic tester 01-3, Diagnostic unit, connecting - Switch ignition on. - Select "Guided Fault Finding" Enter vehicle information; all control modules are interrogated. - Press the following selections in the order shown: Go To Functions and component selection Body...
  • Page 63 Description of work (part 2 of 2) Page 16 / 46 Press -button. - Follow the steps of the tester and confirm the entry until the following text appears: J431 - Headlamp Range Control Module, basic setting Press -button. - Follow the steps of the tester and confirm the entry until the following text appears: J431 - Headlamp Range Control Module, basic setting - Follow procedure on tester.
  • Page 64 Description of work (part 2 of 2) Page 17 / 46 - To adjust laterally, turn only the adjustment screw - 2 - . Adjusting headlights with halogen lamps Left headlight (Rabbit/GTI 2004 Adjustment screws for right headlight are arranged symmetrically Adjustment screw - 1 - for vertical adjustment Adjustment screw - 2 - for height/lateral adjustment...
  • Page 65 Description of work (part 2 of 2) Page 18 / 46 - Unclip retaining tabs - arrows - and remove cover on lower part of bumper. - To adjust the lamp range, turn the adjustment screw - arrow - . Lateral adjustment is not possible.
  • Page 66 Description of work (part 2 of 2) Page 19 / 46 - Remove screw - 1 - . - Unclip retaining tabs - 2 - and remove cover on lower part of bumper. Note: Retaining tabs are partially seated very securely. Therefore, be very careful when removing cover to avoid breaking retaining tabs.
  • Page 67 Description of work (part 2 of 2) Page 20 / 46 Every service (adapted)! - Connect diagnostic tester 01-3, Diagnostic unit, connecting - Switch ignition on. - Touch button/field on screen. "GUIDED FUNCTIONS" on screen. If display does not appear as in work sequence: see Vehicle Diagnostic, Testing and Information System operating instructions.
  • Page 68 Description of work (part 2 of 2) Page 21 / 46 - Perform adaptation according to instructions of "GUIDED FUNCTIONS" . End Adaptation Indicated on display: - Press the "Go to" button - arrow - on display. Indicated on display: - Press "exit"...
  • Page 69 Description of work (part 2 of 2) Page 22 / 46 - Touch button/field on screen. "GUIDED FUNCTIONS" on screen. If display does not appear as in work sequence: see Vehicle Diagnostic, Testing and Information System operating instructions. - Select in succession: Brand Model Model year...
  • Page 70 Description of work (part 2 of 2) Page 23 / 46 Indicated on display: - Press the "Go to" button - arrow - on display. Indicated on display: - Press "exit" button - arrow - on display. - Press "exit" button in exit menu. - Turn off ignition and disconnect diagnostic connection.
  • Page 71 Description of work (part 2 of 2) Page 24 / 46 - Check function of sunroof. - Clean guide rails - arrows - and lubricate with special grease. Windshield wash/wipe system and headlight wash system, check function Check freeze protection content of windshield cleanser concentrate G 052 164 , fill with fluid 01-5, Checking freeze protection content of fluid, if necessary top off with...
  • Page 72 Description of work (part 2 of 2) Page 25 / 46 Scale - 1 - of refractometer applies to windshield cleanser concentrate G 052 164 . The scale - 2 - is designed for commercially available windshield cleanser as well as a mixture of commercially available windshield cleanser and windshield cleanser concentrate G 052 164 .
  • Page 73 Description of work (part 2 of 2) Page 26 / 46 low temperatures. Fill with windshield cleanser concentrate G 052 164 in the warmer season also. The powerful cleanser removes wax and oil deposits from the windows. Freeze protection (anti-freeze) must be guaranteed to approx.
  • Page 74 Description of work (part 2 of 2) Page 27 / 46 Adjustment tool T10127 equipped with needle 3125/ Windshield washer system spray jets: The washer nozzles are preset. Small height adjustments can be made. - If both spray fields are not at same height, adjust spray direction upward or downward as follows: - Adjust the spray stream by turning at the adjuster - arrow - with a screwdriver.
  • Page 75 Description of work (part 2 of 2) Page 28 / 46 "Counterclockwise" higher adjustment. Rear window washer nozzle adjustment: Note: It is only possible to adjust spray nozzles diagonally, that is, in direction of rear window or opposite. A lateral adjustment in direction of wiper arm rotation is not possible.
  • Page 76 Description of work (part 2 of 2) Page 29 / 46 Do not use solid objects to clean the spray nozzles! Do not use a needle or similar under any circumstance to adjust spray nozzles, otherwise the water hoses in the spray nozzles may be damaged! Special tools, testers and auxiliary items required Adjustment device T10167...
  • Page 77 Description of work (part 2 of 2) Page 30 / 46 see - B - and - C - . Adjusting nozzles - Switch on driving lights. - Operate windshield washer system for front window. Headlights are washed when windshield washer lever is held in "wipe position"...
  • Page 78 Description of work (part 2 of 2) Page 31 / 46 Repair Manual, Electrical Equipment, Repair Group 92, Deactivate APS wiper motor function. - Check if the windshield wiper blade tips are positioned with the following distances to the plenum chamber cover at the bottom of the windshield: Dimension - a - = 0 to 10 mm Dimension - b - = 0 to 10 mm...
  • Page 79 Description of work (part 2 of 2) Page 32 / 46 - Switch rear windshield wipers on and off and allow to run to end position. - Check whether blade points rest in with the following distance to lower edge of window. Dimension - a - = 15 + 5 mm - If necessary, adjust wiper arm: Repair Manual, Electrical Equipment, Repair Group 92,...
  • Page 80 Description of work (part 2 of 2) Page 33 / 46 Door arrester, lubricate Perform the following work procedure: - Grease door arrester at points shown - arrows - . Use solid lubricant G 000 150 . Transportation mode, deactivating - Connect diagnostic tester 01-3, Diagnostic unit, connecting...
  • Page 81 Description of work (part 2 of 2) Page 34 / 46 If the displays indicated in the work procedure are not indicated on display: Operating instructions for Vehicle Diagnosis, Testing and Information System VAS 5051 or Vehicle Diagnosis Service Syst VAS 5052 Indicated on display: - Press "Grouped services"...
  • Page 82 Description of work (part 2 of 2) Page 35 / 46 Indicated on display: - Press the "Go to" button - arrow - on display. Indicated on display: - Press "exit" button - arrow - on display. - Press "exit" button in exit menu. - Turn off ignition.
  • Page 83 Description of work (part 2 of 2) Page 36 / 46 transport or railroad car and thereby become damaged. Warning! Locking pieces must always be removed before delivering the vehicle! An "WARNING!" hanging tag is secured to interior mirror to make this point absolutely clear.
  • Page 84 Description of work (part 2 of 2) Page 37 / 46 Adjustment buttons are located at left under tachometer. - Press the left button - 1 - to set the hour. Press button only briefly to advance by one hour. - Press the right button - 2 - to set the minutes.
  • Page 85 Description of work (part 2 of 2) Page 38 / 46 - Now select "MFD" as actual display and confirm with button - 1 - . - Switch ignition off. Set hour and date with buttons on multi-function steering wheel - Switch ignition on.
  • Page 86 Description of work (part 2 of 2) Page 39 / 46 Repair Manual, 2.0 Liter 4-Cyl. 4V Turbo Engine Mechanical, Fuel Injection Ignition, Engine Code(s): BPY, Repair Group 15, Airbag for driver and passenger, visual inspection of airbag components Driver side airbag Identification of airbag is embossed as "AIRBAG"...
  • Page 87 Description of work (part 2 of 2) Page 40 / 46 - Perform a visual inspection for any damages to surface of instrument panel - 2 - . Warning! Adhesive from tape, stickers, etc. and other residues or unauthorized work on airbag units can affect airbag function.
  • Page 88 Description of work (part 2 of 2) Page 41 / 46 Torque wrench V.A.G 1331 Puller T40039 Puller T10094...
  • Page 89 Description of work (part 2 of 2) Page 42 / 46 Puller T10095 Removal/installation tool T10029 Puller T10112...
  • Page 90 Description of work (part 2 of 2) Page 43 / 46 Removal/installation tool T10118 Replacing spark plugs (2.0 L TFSI engine) Removing: Perform the following work procedure: Note: To pull off spark plugs, place ignition coil puller T40039 on topmost thick rib - arrow - of ignition coils with power output stages.
  • Page 91 Description of work (part 2 of 2) Page 44 / 46 Spark plugs are located under ignition coils with power output stages - 2 - . Note: Note installation position of ignition coils with power output stages! - Remove both bolts - 1 - . - Pull all ignition coils approx.
  • Page 92 Description of work (part 2 of 2) Page 45 / 46 connectors - arrows - . - Remove spark plugs using spark plug wrench 3122 B . Note: Spark plug identification and tightening torque, Repair Manual, 2.0 Liter 4-Cyl. 4V Turbo Engine Mechanical, Fuel Injection Ignition, Engine Code(s): BPY, Repair Group 28, Observe waste disposal regulations!
  • Page 93 Description of work (part 2 of 2) Page 46 / 46 - Guide ignition coils with power output stages into cylinder head. - Align ignition coils with power output stages into designated recesses of cylinder head cover. - Connect all connectors to ignition coils - arrows - . - Press ignition coils with power output stages onto spark plugs by hand until stop.

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Golf 2006

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