Engine Maintenance Service; Oil Filter; Exhaust Manifold And Cover; Crankshaft Pulley And Alternator - Suzuki F6A Service Manual

With 660 suzuki efi engine model 898487

Table of Contents

Enlarged version

11) Install crankshaft pulley and water pump pulley.

Oil Filter

Install oil filter.

CAUTION

For oil filter installation refer to SECTION 1 of

this manual.

Exhaust Manifold and Cover

1) Install exhaust manifold gasket to cylinder head.

Use new gasket.

NOTE:

Clean cylinder head mating surface with gasket

before installation.

2) Install exhaust manifold to cylinder head.

3) Tighten bolts and nuts to specified torque.

Tightening torque for bolts and

nuts

4) Install exhaust manifold cover.

Crankshaft Pulley and Alternator

1) Install crankshaft pulley.

Fit keyway on pulley, and tighten bolt to specification,

with flywheel holder (Special tool) hitched to flywheel so

that crankshaft will not turn.

Tightening torque for pulley

bolt

2) Install alternator assembly and drive belt.

The drive belt must be tensioned to the specification after

the alternator is installed.

middle point of the belt between crank pulley and alterna-

tor pulley. To vary the tension for adjustment, adjust the

alternator.

Belt tension specification

18–20 N–m

1.8–2.0 kg–m

13.5–14.0 lb–ft

80–90 N–m

8.0–9.0 kg–m

58.0–65.0 lb–ft

Check the tension at the

11–14 mm

(0.43–0.55 in.)

as deflection

NOTE:

when replacing belt with a new one, adjust belt ten-

sion to 10–12 mm (0.40–0.47 in.).

Valve Lash (Clearance) Adjustment

Adjust valve lash of all intake and exhaust valves to spec-

ification, referring to description of valve lash of ENGINE

MAINTENANCE SERVICE.

Valve Cover

Install cover to cylinder head and tighten bolts to speci-

fied torque.

Tightening torque for valve

cover bolts