YOKOGAWA YFGW410 Startup Manual

Field wireless management staion

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TI 01W01A56-01EN

Contents

Introduction ........................................................................................................................2

Overview ...................................................................................................................3

Preparation ...............................................................................................................5

2.1

Planning Configuration Items ............................................................................................5

2.1.1

2.1.2

2.1.3

2.1.4

2.2

Installing Software and CF/DD File....................................................................................9

2.3

Connecting Cable ..............................................................................................................11

2.3.1

2.3.2

2.3.3

2.4

Mounting Antenna .............................................................................................................15

Configuration .........................................................................................................16

3.1

PC Network Configuration ...............................................................................................16

3.2

Wireless System Configuration .......................................................................................16

3.2.1

3.2.2

3.2.3

3.2.4

3.2.5

3.2.6

3.3

Device Provisioning ..........................................................................................................23

3.4

Access Point Initial Configuration ..................................................................................25

3.5

Provisioning File Registration .........................................................................................27

3.6

Download New Configuration ..........................................................................................28

Confirmation ..........................................................................................................29

4.1

Wireless System Confirmation ........................................................................................29

4.1.1

4.1.2

4.1.3

4.2

Backup Files Confirmation ..............................................................................................31

Monitoring Network Status ..................................................................................32

Appendix 1 Modbus Protocol ..........................................................................................34

Appendix 2 Configuration Items (Blank Form) ..............................................................40

Revision Information ........................................................................................................44

YFGW410 Field Wireless Management

Staion Startup Guide

(From Device Configuration and Wireless Network

Connection to Process Data Monitoring)

Planning Device Provisioning and Access Point Initial Configuration

Parameters .........................................................................................................5

Planning Network Information ............................................................................6

Planning Field Wireless Device Parameters ......................................................7

Planning Modbus Register Mapping ..................................................................8

Connecting Field Wireless Management Station Cable ..................................11

Connecting Field Wireless Access Point Cable ...............................................12

Connecting Grounding Wire .............................................................................13

Field Network Registration ...............................................................................17

Network ID Registration ...................................................................................17

Backbone Router Registration .........................................................................18

Hopping Pattern Registration ...........................................................................19

Field Device Registration .................................................................................20

Modbus Mapping ..............................................................................................22

Backbone Device List .......................................................................................30

Field Device List ...............................................................................................30

Status Indicator.................................................................................................31

Yokogawa Electric Corporation

2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan

Tel.: 81-422-52-5634 Fax.: 81-422-52-9802

TI 01W01A56-01EN

1st Edition Mar. 2014

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Summary of Contents for YOKOGAWA YFGW410

Page 1 Technical YFGW410 Field Wireless Management Staion Startup Guide Information (From Device Configuration and Wireless Network Connection to Process Data Monitoring) TI 01W01A56-01EN Contents Introduction ........................2 Overview ........................3 Preparation .......................5 Planning Configuration Items ....................5 2.1.1 Planning Device Provisioning and Access Point Initial Configuration Parameters ......................5...
Page 2: Introduction
Trademarks  • The Yokogawa product and brand names appearing in this document are trademarks or registered trademarks of Yokogawa Electric Corporation. • The company trademarks and registered trademarks appearing in this document are not marked with TM or ®.
Page 3: Overview
Overview This document describes one example of Field Wireless System confi guration procedure, which consists of Field Wireless Management Station (YFGW410), Field Wireless Access Point (YFGW510) and one Field Wireless Device (Temperature Transmitter YTA510). These are con- nected via the ISA100.11a Field Wireless Network. The Management Station provides several communication interfaces such as Modbus/TCP for Host System and proprietary interface for system confi guration.
Page 4 1. Overview Work Flow  [Installation] Preparation (Chapter 2) Step 1 • Configuration Items Planning • Software and CF/DD Installation • Cable Connection • Antenna Mounting Configuration (Chapter 3) Step 2 • PC Network Configuration • Wireless System Configuration • Device Provisioning •...
Page 5: Preparation
2. Preparation Preparation Planning Configuration Items 2.1.1 Planning Device Provisioning and Access Point Initial Configuration Parameters Before provisioning a Field Wireless Device, decide the Network ID and the Device Tag. Table. 1 Device Provisioning and Access Point Initial Configuration setting Item Settings Chap...
Page 6: Planning Network Information
Hopping Pattern, Backbone router). This setup example uses the settings shown in Table.2. (See Appendix.2 “Remark” column for additional information for each items.) Table.2 Network setting Item Settings Chap YFGW410 Settings Use default setting Field Wireless Use default setting Backbone IP Address 192.168.0.101...
Page 7: Planning Field Wireless Device Parameters
2. Preparation 2.1.3 Planning Field Wireless Device Parameters Before operating the Field Wireless System, sensor configuration parameters should be defined. This setup example uses the settings shown in Table.3. (See Appendix.2 “Remark” column for additional information for each items.) Table. 3 Field Wireless Device setting Item Settings...
Page 8: Planning Modbus Register Mapping
2. Preparation 2.1.4 Planning Modbus Register Mapping When using Modbus communication between the Management Station and control system in order to communicate process value and diagnostic information, this task needs to be performed. In this setup example, configure the Modbus registers as shown below. (See Appendix1 for ad- ditional information) Table.
Page 9: Installing Software And Cf/Dd File
Copy the software from YFGW510 accessary DVD Initial setting to the recommended folder YFGW510tool ü for Access Point below. <C:/Yokogawa/FieldWireless/ YFGW510tool> (1) Confirm the appropriate revision on the website. [*1] <http://www.field-wireless. Field Wireless com/en/download/index.html> Device Registration ->“Support for Field Wireless...
Page 10 2. Preparation Recommended System Requirements  • Field Wireless Management Console (FWMC) [Supported Operating System] Windows 7 Professional Service Pack 1 (32bit/64bit) Windows Vista Business Edition Service Pack 2 (32bit) Windows Server 2008 Enterprise Service Pack (32bit) Windows Server 2008 Enterprise R2 (32/64bit) Language: Japanese or English [Hardware Requirements] Item...
Page 11: Connecting Cable
Connect Ethernet cable from Field Network Port (F1) to the Configuration & Monitoring PC. Plug the Terminator to the Synchronization connector. Connect the power source to the power supply connector. Confirm that the indicator LED RDY turns green. • Management Station (YFGW410) : RDY LED = Green TI 01W01A56-01EN Mar. 31, 2014-00...
Page 12: Connecting Field Wireless Access Point Cable
2. Preparation 2.3.2 Connecting Field Wireless Access Point Cable Connect backbone network and start Access Point. 1.Field Backbone Interface 3.LED Indicator Field wireless RJ-45 connector backbone interface 2.Power Supply Terminal Ground Terminal Cable Gland for Communication Field Wireless Access Point Ethernet Cable Field Wireless Management Station Connect Ethernet cable from Management Station (B1: Backbone Interface) to Access...
Page 13: Connecting Grounding Wire
Connect the ground cable from the frame ground (FG) terminal to the ground. Class D grounding (the third class grounding) with the ground resistance of 100 ohms or less is necessary. Connect the grounding wire to the ground terminal. The internal wiring of YFGW410 main body is connected as shown in the following fi gure.
Page 14 2. Preparation Field Wireless Access Point (YFGW510)  Connect the grounding wire to the ground terminal of Access Point. The ground terminal is lo- cated at the bottom on the right side of the housing. Class D grounding (the third class grounding) with the ground resistance of 100 ohms or less is necessary.
Page 15: Mounting Antenna
2. Preparation Mounting Antenna Screw the antenna into the antenna connector on the top of the device. Ensure that the antenna is properly mounted. Turn counter-clockwise the cover of the antenna connector on the top of YFGW510 to re- move. Mount the provided antenna into the antenna connector.
Page 16: Configuration
Start Configurator  Start Field Wireless Management Console over a web-browser. Field Wireless Management Station Check Ethernet connection from Management Station (YFGW410) 192.168.0.101 (F1 port) to the Configuration & Monitoring PC. Field Wireless Management Console 192.168.0.110 Start web-browser and enter <http://192.168.0.101:8080/>...
Page 17: Field Network Registration
3. Configuration 3.2.1 Field Network Registration Field Register Register Hopping Register Modbus Network NetworkID Pattern Device Mapping Click [Interfaces] from Menu tree in the left pane and click [Field Network1]. See Table.1 and configure the Field Network’s IP Address. Factory Default ip: 192.168.0.101 sm: 255.255.255.0 dg: 192.168.0.101...
Page 18: Backbone Router Registration
3. Configuration 3.2.3 Backbone Router Registration Field Register Register Hopping Register Modbus Network NetworkID Pattern Device Mapping Configuration items for Network ID Click [Network ID: 100] from Menu tree in the left pane and click [Backbone Routers] tab. Click [Add] and enter [BBR001] in Device Tag to register an initialized Access Point. •...
Page 19: Hopping Pattern Registration
3. Configuration 3.2.4 Hopping Pattern Registration Field Register Register Hopping Register Modbus Network NetworkID Pattern Device Mapping Configuration items for Network ID Click [Hopping Patterns] from Menu tree in the left pane. Click the checkbox and enable pattern [A] and click [Optimization]. Click created [Network ID:100] from Menu tree in the left pane.
Page 20: Field Device Registration
3. Configuration 3.2.5 Field Device Registration Field Register Register Hopping Register Modbus Network NetworkID Pattern Device Mapping Configuration items for Network ID Click [Field Devices] tab and click [Add] to register Field Wireless Device . Enter [YTA510_1] in Device Tag, select Device Role [IO (Auto)] and click [OK]. Click [Sampling Data] from Menu tree in the left window.
Page 21 Click the pull down menu again and select the CF file for Field Wireless Device (YTA510) . <C: /Yokogawa/FieldWireless/FieldWirelessConfigurator/CFDD/59543/0005> Enter 10 (sec) in Publication Period and 10 (times) in Stale limit. When the configuration of the parameters is completed, click [OK] to apply the configura- tion.
Page 22: Modbus Mapping
3. Configuration 3.2.6 Modbus Mapping Field Register Register Hopping Register Modbus Network NetworkID Pattern Device Mapping Click [Modbus Settings] from Menu tree in the left pane. Click [Normal Mapping] as the Mapping type. Map the process data (parameters) to the registers of the Management Station according to the Table.4.
Page 23: Device Provisioning
3. Configuration Device Provisioning Device provisioning creates Join Key. The Join Key is a unique key for each Field Wireless De- vice and needs to be exported to the provisioning file. Exported provisioning file will be imported to the Gateway and it allows a Field Wireless Device to join a specific network. Connect the infrared adapter to Configuration &...
Page 24 Select “Export Provisioning Data” to save result to a file (example: “YTA510_1_100.ypif”). • The file includes security key information and it is encrypted. • Export the provisioning data to the recommended export folder. <C:/Yokogawa/Field Wireless/PD>. TI 01W01A56-01EN Mar. 31, 2014-00...
Page 25: Access Point Initial Configuration
If the Device Tag is set at factory, please skip this configuration. Double-click the YFGW510Tool.exe. Select serial communication port for IR adapter. • Default Login Password is “yokogawa”. • The IR adapter needs to be held in position until the communication has finished. If there is a tag...
Page 26 3. Configuration Login with the new password. Enter [BBR001] in Device Tag and click [Save] to finish initial configuration. • Up to 16 single byte alphanumeric characters, A-Z, 0-9, and special characters (under- score and hyphen). BBR001 Open Maintenance Tab and select [Restart] to restart the Access Point. TI 01W01A56-01EN Mar.
Page 27: Provisioning File Registration
Wireless Device. Select the provisioning file [YTA510_1_100.ypif] from recommended export folder below and click [Open]. <C:/Yokogawa/Field Wireless/PD> * Field Wireless Configurator automatically filters out the Field Wireless Device s by Network ID when it imports the Provisioning File (.ypif). Check the [YTA510_1] from the Newer Devices and click [OK].
Page 28: Download New Configuration
3. Configuration Download New Configuration Select [Download] in the menu bar. And then Error Check process automatically starts. Select [Start download] and click [OK] to download the new setting. • “Devices need to reboot” will be automatically checked. Click [OK] after download progress and confirm that there are no errors and click [Close]. TI 01W01A56-01EN Mar.
Page 29: Confirmation
 Start Field Wireless Management Console over a web-browser. Confirm Ethernet connection from Management Station Field Wireless Management Station (F1 port) to the Configuration & Monitoring PC. (YFGW410) 192.168.0.101 Field Wireless Management Console 192.168.0.110 Start web-browser and enter <http://192.168.0.101:8080/> in the web browsers navigation field.
Page 30: Backbone Device List
4. Confirmation 4.1.1 Backbone Device List Backbone Device List displays the status of the field wireless backbone devices (YFGW410, YFGW510). Select [Backbone Device List] and confirm status below for Management Station and Access Point. - YFGW410 (Management Station) : GW Join Status = Full join...
Page 31: Backup Files Confirmation
Access Point 24VDC Confirm JOIN status with LED and LCD indicators. - Management Station (YFGW410) : RDY LED = Green - Access Point (YFGW510) : ACT LED = Green, LAN LED = Green Blink, ISA = Green Blink - Field Wireless Device (YTA510)
Page 32: Monitoring Network Status
5. Monitoring Network Status Monitoring Network Status In addition, two functions below enable monitoring the operation status of Field Wireless System. • Topology Viewer • Field Device List Topology Viewer  The Topology Viewer shows the field wireless network topology for each field wireless network. The field wireless devices transmit data via the Access Point, which is the central device in the network.
Page 33: Device List
5. Monitoring Network Status Device List  The Field Device List provides communication health reports such as RSSI (signal strength) and PER (packet error rate) at the network level. Select [Field Device List] icon from the Tab menu. Confirm the [RSSI (P)] [PER (P)] column. [Join Count] is indicated in the bracket at [Join Status] and it shows the total number of joins per device.
Page 34: Appendix 1 Modbus Protocol
Appendix 1 Modbus Protocol Appendix 1 Modbus Protocol Overview  Gateway provides Modbus/TCP server (slave) function. During Modbus communication, the Field Wireless Device data is transmitted to the host system. Below are supported Modbus func- tion codes. • Read Input Register (3X) Modbus Function Code: 0x04, Address: 0~ 66535 •...
Page 35 Appendix 1 Modbus Protocol Below is an example of 8bit Data Status information for PV. Typically host system checks first bit (Bit7) to determine data quality. (0x80(128): Good condition without error) (Example of wireless communication status) Not Join : 0x08(8) : Not Connected Removing Battery/LEAVE : 0x14(20) : No Communication with Last Usable Value.
Page 36 Appendix 1 Modbus Protocol [DIAG_STATUS] SA100.11a Field Wireless Device supports self-diagnostics data block which is called DIAG_ STATUS. Below is the DIAG_STATUS data block. Data block starts with 8bit “Data Status” information. Status DIAG_STATUS (8bit :Unsigned16) (32bit: Unsigned32) DIAG_STATUS is mapped as below with 8bit reserved space. 00000000 Status (8bit) DIAG_STATUS (Upper 16bit)
Page 37 Appendix 1 Modbus Protocol [GW_STATUS] Management Station operating status information is notified with the gateway status (GW_STA- TUS). The following table shows the attributes of the GW_STATUS. GW_STATUS (32bit x 8 : Unsigned16) And the data elements of a device are mapped to Modbus registers as follows. 00000000 0x0080 (Reserved) GW_STATUS (Upper 16bit)
Page 38 Appendix 1 Modbus Protocol [BBR_STATUS] The Access Point operational status information is shown in the backbone router status (BBR_ STATUS). The following table shows the attributes of the BBR_STATUS. BBR_STATUS (32bit x 8 : Unsigned16) And the data elements of a device are mapped to Modbus registers as follows. 00000000 0x0080 (Reserved) BBR_STATUS (Upper 16bit)
Page 39 Appendix 1 Modbus Protocol [DEV_STATUS] The Field Device operation status information is shown in the device status (DEV_STATUS). The following table shows the attributes of the DEV_STATUS. DEV_STATUS (32bit x 8 : Unsigned16) And the data elements of a device are mapped to Modbus registers as follows. 00000000 0x0080 (Reserved) DEV_STATUS (Upper 16bit)
Page 40: Appendix 2 Configuration Items (Blank Form)
A name assigned to the Access Point for Device Tag (Access Point) identifying the device. Network setting  Item Settings Remarks Chap YFGW410 Settings Use default setting Field Wireless Use default setting Backbone IP Address Network parameters necessary to connect Subnet Field Net- Management Station and the Configuration &...
Page 41 Appendix 2 Configuration Items (Blank Form) Item Settings Remarks Chap Network Hopping Select the Hopping Pattern for Network ID. 3.2.4 Information Pattern Device Tag Device Tag of the Access Point 3.2.3 Not a Model configurable parameter Net- Backbone Not used in workID:** Routers Duocast ID...
Page 42 Appendix 2 Configuration Items (Blank Form) Field Device setting  Item Settings Remarks Chap General settings A name assigned to the Field Wireless De- Device Tag vice for identifying the device. A device role refers to the functional role of Device the field w ireless device.
Page 43 Appendix 2 Configuration Items (Blank Form) Modbus setting  Input Register Absolute Address Allocation Data Type (words) Number Status Unsigned16 (x 1) DIAG_STATUS Unsigned32 (x 2) Data Status Unsigned16 (x 1) Float (x 2) Data Status [*1] Unsigned16 (x 1) GW_STATUS Unsigned16 (x 8) Data Status [*1]...
Page 44: Revision Information
Revision Information Document Name : YFGW410 Field Wireless Management Station Startup Guide Document Number : TI 01W01A56-01EN Edition Date Page Revised Item Mar. 2014 New issue TI 01W01A56-01EN Mar. 31, 2014-00...

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