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Post Installation Start-up and Adjustments
Be sure the AUTO/OFF/MANUAL switch is
.set to the OFF position before connecting
the battery cables. If the switch is set to
AUTO or MANUAL, the generator can crank
and start as soon as the battery cables are
connected.
Be sure the utility power supply is turned off
>and the 7.5A fuse is removed from the gener
ator control panel, or sparking may occur at
the battery posts as the cables are attached
and cause an explosion.
Servicing of the battery is to be performed or supervised by per
sonnel knowledgeable of batteries and the required precautions.
Keep unauthorized personnel away from batteries.
See the Specifications section for the correct size and rating when
replacing the battery. Have these procedures performed at the
intervals specified in the "Service Schedule." A negative ground
system is used. Battery connections are shown on the wiring dia
grams. Make sure the battery is correctly connected and terminals
are tight. Observe battery polarity when connecting the battery to
the generator set.
1.14 BATTERY REQUIREMENTS
See the Specifications section for correct battery size and rating.
1.15 BATTERY INSTALLATION
Fill the battery with the proper electrolyte fluid if necessary and
have the battery fully charged before installing it.
Before installing and connecting the battery, complete the follow
ing steps:
1. Set the generator's AUTO/OFF/MANUAL switch to OFF.
2. Turn off utility power supply to the transfer switch.
3. Remove the 7.5A fuse from the generator control panel.
Battery cables were factory connected at the generator (Figure
1.9). Connect cables to battery posts as follows:
4. Connect the red battery cable (from starter contactor) to the
battery post indicated by a positive, POS or (+).
5. Connect the black battery cable (from frame ground) to the
battery post indicated by a negative, NEG or (—).
6. Install the battery post covers (included).
NOTE:
Dielectric grease should be used on battery posts to aid in the
prevention of corrosion.
NOTE:
Damage will result if battery connections are made in reverse.
NOTE:
In areas where temperatures regularly fall below 32° F (0° C) it
is recommended that a pad type battery heater be installed to
aid in cold climate starting.
Figure 1.9- Battery Cable Connections
BLACK
BLACK LEAD
(FROM FRAME)
RED LEAD
(FROM STARTER
CONTACTOR)
RED
+
1.16
BATTERY CHARGER
NOTE:
The battery charger is integrated into the control module in all
models.
It operates as a "Smart Charger" which ensures output is continu
ally optimized to promote maximum battery life and charging levels
are at safe conditions.
NOTE:
There is a warning on the LCD display when the battery needs
service.
2A
ACTIVATE THE GENERATOR
When battery power is applied to the generator during the installa
tion process, the controller will light up. However, the generator still
needs to be activated before it will automatically run in the eventof
a power outage (see Activation Chart).
Activating the generator is a simple one time process that is guided
by the controller screen prompts. Once the product is activated,
the controller screen will not prompt you again, even if you discon
nect the generator battery.
After obtaining your activation code, please complete thefollowing
steps atthe generator's control panel in the Activation Chart.
Z2
BEFORE INITIAL START-UP
NOTE:
These units have been run and tested at the factory prior to
being shipped and do not require any type of break-in.
NOTE:
This unit comes filled with oil from the factory. Check the oil
level and add the appropriate amount if necessary. See the
maintenance section for appropriate oil for your location.
Before starting, complete the following:
1. Set the generator's main circuit breaker to its OFF (or OPEN)
position.
ii
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