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Summary of Contents for KTM 250 XC-F 2021
- Page 1 SETUP INSTRUCTIONS 2021 250 SX-F 250 XC‑F 250 SX‑F TROY LEE DESIGNS Art. no. 3214368en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP Info An assistant prevents the motorcycle from falling over. – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the customer service manual.
- Page 7 SETUP 2 – Remove the cardboard from around the shock absorber. – Position the angle lever and linkage lever. – Mount and tighten fitting Guideline Nut, linkage lever M14x1.5 60 Nm on angle lever (44.3 lbf ft) – Mount and tighten screw Guideline F01629-10 Screw, bottom...
- Page 8 2 SETUP – Remove screws . Take off handlebar supports – Position rubber bushings and push through nuts from below. – Place handlebar supports in required position. Info The handlebar supports are longer and higher on one side. Position the left and right handlebar supports evenly. –...
- Page 9 SETUP 2 – Position the controls on the right half of the handlebar. Guideline Screw, throttle grip 5 Nm (3.7 lbf ft) K00645-10 – Position the controls on the left handlebar half. Guideline Screw, fixed 5 Nm (3.7 lbf ft) Loctite ®...
- Page 10 2 SETUP – Mount the left hand guard. – Mount the right hand guard. F01068-01 (all SX‑F models) – Join plug-in connector – Attach cable in the indicator lamp bracket – Route the cables without tension and secure with the cable ties.
- Page 11 SETUP 2 (TROY LEE DESIGNS) – Mount the brake disc guard. Info Read the accompanying KTM PowerParts instruc- tions. Align the brake disc guard so that the distances are the same size. – Install the front wheel. ( p. 15)
- Page 12 2 SETUP – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin F01630-10 – Mount the washer and split pin – Repeat these steps on the opposite side. F01631-10 Right footrest (XC‑F US) –...
- Page 13 SETUP 2 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin F01630-10 – Mount the washer and split pin F01631-10 Left footrest (XC‑F US) – Position the left footrest and pin.
- Page 14 2 SETUP – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin F01632-10 – Mount the washer and split pin F01633-10 – Position the left frame protector. –...
- Page 15 Slide positive terminal cover over the positive terminal. – Charge the 12-V battery. ( p. 20) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info F01636-10 Read the accompanying KTM PowerParts fitting instruc- tions. –...
- Page 16 3 WORK Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
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Page 17: Installing The Front Wheel
WORK 3 (XC‑F US) – Remove the motorcycle from the lift stand. – Remove the lift stand. – To park the motorcycle, press side stand to the ground with your foot and lean the motorcycle on it. Info When you are riding, the side stand must be folded up and secured with the rubber strap. - Page 18 3 WORK – Align the brake disc guard so that distance equal in size. S01633-10 – Mount and tighten screw Guideline Screw, front wheel M20x1.5 35 Nm (25.8 lbf ft) spindle – Operate the hand brake lever several times until the brake lin- ings are seated correctly against the brake disc.
- Page 19 WORK 3 Installing the start number plate – Position the brake line in holders on the start number plate. – Position the start number plate. Mount and tighten screw The holding lugs engage in the fender. F01525-10 Removing the seat Caution Danger of burns The voltage regulator gets very hot when the vehicle is driven.
- Page 20 3 WORK – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis F01533-10 Removing the air filter box cover Condition The air filter box cover is secured. – Remove the seat. ( p. 17) – Remove screw F01588-10 –...
- Page 21 WORK 3 Installing the air filter box cover Condition The air filter box cover is secured. – Insert the air filter box cover in area and clip it into area F01588-12 – Mount and tighten screw Guideline Screw, air filter box EJOT PT ®...
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Page 22: Charging The 12-V Battery
3 WORK 3.11 Charging the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. – Only charge 12 V batteries in well-ventilated rooms. –... - Page 23 WORK 3 – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy- cle is not being used Finishing work –...
- Page 24 3 WORK 3.14 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
- Page 25 WORK 3 3.15 Closing the fuel tank filler cap (all SX‑F models) – Mount fuel tank filler cap and turn it clockwise until the fuel tank is tightly closed. Info Route fuel tank breather hose without kinks. F01519-10 (XC‑F US) –...
- Page 26 3 WORK Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Switch off the engine. – Open the fuel tank filler cap. ( p.
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Page 27: Technical Data
TECHNICAL DATA 4 Chassis tightening torques EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT Screw, combination switch ® K50x18 T20 2 Nm (1.5 lbf ft) EJOT DELTA PT ® Screw, intake air temperature sen- 45x12‑Z 0.7 Nm (0.52 lbf ft) Screw, radiator hoses clip... - Page 28 4 TECHNICAL DATA Nut, rim lock 12 Nm (8.9 lbf ft) Remaining nuts, chassis 25 Nm (18.4 lbf ft) Remaining screws, chassis 25 Nm (18.4 lbf ft) Screw, bottom triple clamp 12 Nm (8.9 lbf ft) Screw, chain sliding piece 15 Nm (11.1 lbf ft) Screw, engine brace on engine M8x20...
- Page 29 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
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Page 30: Auxiliary Substances
6 AUXILIARY SUBSTANCES Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000... - Page 31 *3214368en* 3214368en 02/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.com...
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