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KTM 250 SX-F 2019 Setup Instructions

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SETUP INSTRUCTIONS
2019
250 SX-F
250 XC‑F
Art. no. 3213876en

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Summary of Contents for KTM 250 SX-F 2019

  • Page 1 SETUP INSTRUCTIONS 2019 250 SX-F 250 XC‑F Art. no. 3213876en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Remove screw and take off start number plate. F01622-10 Package 12 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished.
  • Page 7 SETUP 2 – Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple clamps. F01623-01 – Position the fork legs and tighten the screws of the triple clamp. Guideline Screw, top triple 17 Nm clamp (12.5 lbf ft)
  • Page 8 2 SETUP – Remove cable ties on the side cover and remove film from the handlebar. Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the mate- rial becomes fatigued. The handlebar may break as a result.
  • Page 9 SETUP 2 (XC‑F US) – Preassemble the hand guards on the left and right. F01067-01 – Mount the left hand guard. – Mount the right hand guard. F01068-01 (All SX‑F models) – Join plug-in connector – Attach cable in the indicator lamp bracket –...
  • Page 10 2 SETUP (XC‑F US) – Join plug-in connector – Attach cable in the indicator lamp bracket – Route the cable without tension and secure with a cable tie. – Install front fender. ( p. 15) – Install the front wheel. ( p.
  • Page 11 SETUP 2 – Position spring as shown. Spring engages in area K00621-12 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin F01630-10 – Mount the washer and split pin –...
  • Page 12 2 SETUP – Position spring as shown. Spring engages in area K00621-12 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin F01630-10 – Mount the washer and split pin F01631-10 Left footrest (XC‑F US) –...
  • Page 13 SETUP 2 – Position spring as shown. Spring engages in area K00688-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin F01632-10 – Mount the washer and split pin F01633-10 –...
  • Page 14 – Slide positive terminal cover over the positive terminal. – Recharge the battery. ( p. 18) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info F01636-10 Read the accompanying KTM PowerParts fitting instruc- tions. –...
  • Page 15 WORK 3 Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
  • Page 16 3 WORK Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
  • Page 17 WORK 3 Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis F01526-10 Finishing work – Install the start number plate. ( p. 15) Installing the start number plate –...
  • Page 18 3 WORK – Remove screw F01533-10 – Raise the rear of the seat, pull the seat back, and lift it off. H02218-10 Mounting the seat – Mount the front of the seat on the collar bushing of the fuel tank, lower the seat at the rear, and push the seat forward. H02218-11 –...
  • Page 19 WORK 3 – Remove screw F01588-10 – Pull off the air filter box cover in area sideways and take off toward the front. F01588-11 Condition The air filter box cover is not secured. – Pull off the air filter box cover in area sideways and take off toward the front.
  • Page 20 3 WORK Condition The air filter box cover is not secured. – Insert the air filter box cover in area and clip it into area F01589-11 3.10 Recharging the battery Warning Risk of injury Batteries contain harmful substances. – Keep batteries out of the reach of children. –...
  • Page 21 WORK 3 Main work – Connect the battery charger to the battery. Adjust the battery charger. EU battery charger XCharge-professional (00029095050) Alternative 1 US battery charger XCharge-professional (00029095051) Alternative 2 311910-10 UK battery charger XCharge-professional (00029095052) Alternative 3 CH battery charger XCharge-professional (00029095053) Info Follow the instructions of the charger and the manual.
  • Page 22 3 WORK Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. (All SX‑F models) – Turn filler cap counterclockwise and lift it off. F01518-10 (XC‑F US) –...
  • Page 23 WORK 3 3.13 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.

  • Page 24: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT Screw, combination switch ® K50x18 T20 2 Nm (1.5 lbf ft) EJOT DELTA PT ® Screw, intake air temperature sen- 45x12‑Z 0.7 Nm (0.52 lbf ft) EJOT PT...
  • Page 25 TECHNICAL DATA 4 Screw, front brake caliper 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, manifold on cylinder head 15 Nm (11.1 lbf ft) brace Screw, subframe 35 Nm (25.8 lbf ft) Loctite ®...
  • Page 26 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.

  • Page 27: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 28 *3213876en* 3213876en 04/2018 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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